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Plant Operations Manager

1 month ago

Pineville, Louisiana, United States Aliaxis Full time
Job Summary

The Plant Manager is responsible for the overall management of IPEX operations in their assigned facility. This includes production, logistics, quality, and maintenance, while ensuring compliance with all labor, safety, environmental, ISO, and corporate policies and regulations. The role is accountable for collaborating with key business stakeholders on the delivery of operational and strategic initiatives. Additionally, the position is responsible for annual budget performance and has full responsibility for the production output of the facility, including the quality of finished goods, KPI target achievement, continuous improvement, and site safety.

Key Responsibilities

Promote, maintain, and lead a safety culture focused on zero workplace injuries throughout the facility.
Lead and empower team members by setting clear expectations in performance management, training, and coaching.
Interpret strategies to create and implement plans to ensure products are manufactured efficiently and to a high quality.
Develop plans and strategies utilizing production forecasts and resources to achieve agreed labor and machine productivity levels.
Meet conversion cost, material variance, and scrap reduction goals.
Lead the implementation of best-in-class practices and projects aimed at cost reduction and efficient process control.
Maintain adherence to internal and external standards for the manufacturing product lifecycle.
Partner with business to establish processes and organizational structures to meet compliance requirements for all appropriate regulatory bodies.
Lead and liaise with key business partners on the strategy, implementation, and team focused on programs and processes overseeing general machine and facility maintenance.
Partner with innovation teams to facilitate the industrialization of innovation projects through analysis and testing of new product development ideas in the plant.
Responsible for the efficient movement of completed product and materials, ensuring regulatory compliance where required.
Lead the processes for the creation and delivery of key administrative functions, including month-end reporting, annual budgeting, capital expenditure evaluations, and documentation of internal management systems.

Health, Safety, and Environment Responsibilities

Ensure compliance with federal, provincial, and local legislative requirements.
Ensure the occupational Health and Safety policy is signed and dated, outlining commitment and responsibilities of all members of the workplace.
Review all policies, procedures, and work instructions related to health, safety, and environment annually, to ensure effectiveness of the health and safety program.
Appoint competent Supervisors/Managers who are familiar with legislated safety requirements.
Take every precaution reasonable in the circumstance for the protection of a worker.
Ensure site-specific procedures and work instructions are developed and implemented.
Establish training needs and supply training for all members of the workplace to ensure knowledge and understanding for the safe operation of daily activities.
Apply Refusal to Work Procedure when applicable and ensure compliance with this standard.
Attend Management Training as defined in HSE 27.0 and the plant training matrix.
Participate in scheduled audits to ensure compliance with HSEMS & ISO (Reference HSE 44.0; Quality Systems Manual Volumes 1 & 2) and ensure all compliance recommendations are properly addressed and closed.
Participate in Environmental Impact Analysis process and monitor implementation of controls for significant risks (Reference HSE 58.0).
Participate in training on how to effectively investigate an accident/incident as outlined in HSE 11.0. Review investigations for completeness and effectiveness of recommendations.
Approve Personal Protective Equipment programs, provide Personal Protective Equipment, and ensure location compliance.
Approve results of engineering reviews of planned changes to buildings, equipment, processes, or procedures. Participate in reviews of major projects.
Evaluate effectiveness of location group Health and Safety meetings.
Approve purchase orders for safety and environmental supplies.
Review and approve the site Environmental Policy on an annual basis.
Review and approve the site Fire Safety Plan on an annual basis.
Approve site Emergency Response Plan.
Approve standards for pre-placement requirements for new hires.
Approve location risk Management and Pollution Prevention Plan, Quality Plan, and Contractor Safety Plan.
Review and approve all HSEMS internal/CHSE audit action plans.
Responsible for implementation and compliance of HSE 4.0 Planned Inspections and HSEMS Preventative Action Process.
Responsible for implementation and compliance of HSE 21.0 First Aid.
Responsible for implementation and compliance of HSE 29.0 Required Postings.
Manage the capital budget expenditures for the facility. Ensure that budgets are met, and variances are explained.
Conduct and maintain systematic surveys in compliance with HSE 13.0 Machine Guarding and EMP Section 1.6. Participate in the creation and implementation of action plans.
Provide resources for risk identification and evaluation process. Approve local procedures for follow-up of corrective actions.

Qualifications & Experience

Completion of University Degree in a technical or business-related discipline or equivalent experience.
Minimum of 10 years management experience. Holding a cross-section of functional roles preferred.
Experience balancing multiple priorities and leading change.
Experience in strategic planning, resource allocation, employee relations, leadership techniques, and coordination of people and resources.
Proven track record of improving performance in a leadership role.
Experience and/or familiarity with Lean projects.
Experience and strong understanding of budgeting/expense management with a basic understanding of financial and accounting practices.
Technical understanding of production planning techniques, current quality standard, lean manufacturing, and safety requirements/laws (ISO 9001, Six Sigma, 5S, etc.).
Knowledge of health, safety, and environmental practices in a manufacturing environment.
Knowledge and ability to understand the process of machinery.
Knowledge of injection molding equipment and fabrication combined with experience in a plastic manufacturing environment.
Demonstrated success in leading lean/six sigma projects.