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Senior Fermentation Systems Engineer

2 months ago


Charlottesville, Virginia, United States Irving Knight Group Full time

Job Title: Fermentation Plant Engineer/Operator

Company: Irving Knight Group

About Us: At Irving Knight Group, we are pioneers in the development of innovative bioproducts aimed at promoting sustainable agricultural practices. Our focus is on delivering eco-friendly solutions that enhance crop protection and productivity. With state-of-the-art technology and a visionary team, we are dedicated to transforming the agricultural landscape.

Job Overview: We are in search of a highly qualified and driven Fermentation Plant Engineer/Operator to become a vital part of our energetic team. The successful candidate will possess substantial experience in managing and optimizing large-scale fermentation systems, including fermenters with capacities reaching 10,000L, alongside practical knowledge of disc stack centrifuges, utilities, and overall plant operations. This position demands a strong commitment to work, meticulous attention to detail, and a genuine enthusiasm for advancing sustainable agriculture.

Key Responsibilities:

  • Operate and oversee large-scale fermentation systems, specifically fermenters up to 10,000L.
  • Manage and enhance the performance of disc stack centrifuges, ensuring effective separation and processing of fermentation outputs.
  • Supervise and maintain essential utilities for plant operations, such as steam, water, compressed air, and HVAC systems.
  • Diagnose and resolve operational challenges to reduce downtime and improve efficiency.
  • Collaborate with research and development as well as production teams to transition processes from laboratory settings to full-scale production.
  • Implement and monitor process controls to guarantee consistency, quality, and adherence to safety and environmental standards.
  • Conduct regular maintenance and calibration of equipment to ensure peak performance.
  • Maintain comprehensive records of plant operations, including batch records, equipment logs, and maintenance documentation.
  • Contribute to ongoing improvement initiatives focused on enhancing plant efficiency, product yield, and cost-effectiveness.
  • Ensure compliance with all safety, health, and environmental regulations, along with company policies.

Qualifications:

  • Bachelor's degree in Chemical Engineering, Biochemical Engineering, Microbiology, or a related discipline; relevant experience may be considered in lieu of a degree.
  • A minimum of 5 years of experience in fermentation plant operations, particularly with fermenters up to 10,000L.
  • Demonstrated experience with disc stack centrifuges and associated utilities.
  • Strong mechanical skills with the capability to troubleshoot and repair equipment.
  • Familiarity with process control systems and data analysis for optimization purposes.
  • Knowledge of safety and environmental regulations related to fermentation processes.
  • Strong work ethic, with a focus on quality, safety, and continuous improvement.
  • Excellent communication and teamwork abilities, with the capacity to thrive in a fast-paced, collaborative environment.
  • Willingness to work flexible hours, including occasional nights and weekends, as needed.

Irving Knight Group is an equal opportunity employer. We celebrate diversity and are committed to fostering an inclusive environment for all employees.