Process Optimization Specialist

4 days ago


Green Cove Springs, Florida, United States FPC National Full time
Job Title: Process Engineer

Job Summary:

The Process Engineer is a key member of the operational management team responsible for ensuring the performance of the manufacturing process meets safety, quality, volume, and cost standards. This role focuses on continuous improvement through process optimization and innovation, driving shop floor leadership and enhancing the professional image of the operational management team.

Key Responsibilities:

  • Drive continuous improvement initiatives to identify opportunities for cost savings, quality improvements, productivity, and reliability.
  • Analyze production downtime and recommend/implement actions to minimize losses.
  • Develop and implement Standard Operating Procedures and Visual Work Instructions to enhance process efficiency.
  • Design and implement systems to measure and categorize waste and seconds, driving process improvements to reduce waste and seconds.
  • Lead industrial trials and present proposals to the operational team for approval.
  • Drive process standardization by reviewing processes and identifying parameters to lock in place, reducing process variability.
  • Develop, monitor, and execute project plans using project management principles.
  • Ensure site compliance with corporate process standards.
  • Perform daily tours of the production line, focusing on process stability, statistical process control, sheet profile, and Bill of Materials.
  • Review color changes from previous days and identify opportunities to improve production quality.
  • Attend daily morning meetings and review daily downtime.
  • Trend progress in reducing seconds and create summary reports on daily tours and gaps.
  • Prepare quarterly reports detailing top issues generated from efficiency losses and partner with the Purchasing Agent on plant inventory processes.
  • Assist with reporting and participate in plant monthly and quarterly Balanced Scorecard reviews.
  • Participate in plant internal process audits and lead process improvement teams as needed.

Qualifications:

  • Bachelor's degree in Chemical, Mechanical, or Industrial Engineering.
  • Project implementation skills from initial stages to completion.
  • Proven track record of successful projects on schedule and within budget.
  • Experience with continuous improvement initiatives, including Lean Manufacturing.
  • Six Sigma certification preferred.
  • 5S knowledge and implementation preferred.
  • Strong understanding of risk management.
  • Excellent organizational and communication skills.
  • Effective planning, prioritizing, and time management skills.
  • Structured problem-solving skills.
  • Excellent math skills and statistical analysis skills.
  • Ability to mentor/coach plant Co-Op students.
  • Excellent team player.
  • Demonstrate the company's core values and leadership behaviors.
  • Proficient in MS Project, Word, Excel, Access, PowerPoint, Outlook, AutoCAD/Inventor.
  • Ability to speak, read, and write in English.


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