Quality Assurance Specialist

1 week ago

Lancaster, Pennsylvania, United States Woodstream Full time
Job Description

Woodstream, a leading provider of pest and animal control products, is seeking a highly skilled Quality Assurance Specialist to join our team. As a Quality Assurance Specialist, you will play a critical role in ensuring the quality and safety of our products.

Key Responsibilities:

  • Plan, execute, and document results of quality inspections across all operating work centers.
  • Complete and document results of shift testing, including tensile, roundness, and force testing, wire diameter checks, and hanging weight tests.
  • Document non-conforming material, calculate and perform rational AQL assessments to disposition nonconforming material, and maximize throughput while minimizing overall manufacturing costs.
  • Support and execute in-process quality studies of new and existing materials, AQLs, analyzing data, identifying, and implementing corrective actions.
  • Develop, support, and establish raw material and work-in-process standards and specifications to improve the manufacturing operator experience and autonomy.
  • Actively use the 5-Why process to understand root causes of production issues with raw material, work-in-process, or finished goods and develop and implement sustainable corrective actions using statistical methods to confirm improvements.

Essential Functions and Responsibilities:

  • Regular attendance and punctuality are required to support the needs of the manufacturing business and cross-shift meetings.
  • Maintain a flexible work schedule between shifts to periodically cover for peer vacations, PTO, and support the manufacturing business needs to have a Quality Inspector on site.
  • Support the evaluation of new and existing processes and raw materials.
  • Work with the QC Inspector as needed to review supplier COAs and disposition of raw materials.
  • Document all non-conforming material and shift reports prior to completing your shift.
  • Proactively share, convey succinctly and comprehensively your shift results verbally and in written form (shift reports, NCRs, etc.) the following but not limited to findings, audits, procedural breakdowns, improvements implemented to your peers and others via cross-shift meetings, published shift reports, and data records.
  • Actively seek, record, and act on quality problems, Quality and Safety STOP actions, inefficient manufacturing methods/processes, unsafe conditions/behaviors, measurement devices out of calibration, out of spec conditions, etc.
  • Actively use the ERP system to access PN standard cost.
  • Understand and actively use Sophos to access PN and Assembly drawings to identify metrics causing nonconforming material.
  • Interact as needed with Purchasing and Suppliers on quality issues and on a regular basis.
  • Communicate with engineering personnel to develop raw material and in-process specs.
  • Actively design, develop, and implement inspection and test procedures for the quality team, manufacturing team, and others.
  • Calibrate measuring devices and ensure measuring devices are calibrated as needed.
  • Train operators, inspectors, and other personnel performing in-process inspections and testing and data acquisition.
  • Maintain logs and assure material traceability to lots.
  • Conduct studies, analyze data, and write concise reports.
  • Present quality issues and data analysis in a concise manner to engineering personnel to arrive at best practice solutions.
  • Ability to solve quality problems based on gathering information and data to implement a good practice/method or control to prevent in the future.

Other Functions:

  • Follow all EHS regulations, policies, programs, and TBT to prevent incidents.
  • Actively support the Safety and Quality STOP programs by submitting monthly STOP card requirements.
  • Complete all Quality, EHS, and HR training classes on time.

Education/Experience/Other Skills:

  • Associates Degree in a related technical field or 5 years equivalent work experience in quality systems improvement preferred.
  • 5 plus years of practical inspection and quality experience in manufacturing.
  • Good communication skills both written and verbal.
  • Strong communications and interpersonal skills.
  • Experience interpreting material drawings specifications.
  • Experience using quality systems, i.e., QMS, ISO9000, Calibration preferred.
  • Ability to interpret customer quality and technical specifications.
  • Able to organize and coordinate multiple tasks and activities.
  • Proficient in the use of Microsoft Office (Word, Excel, PowerPoint, Visio, Outlook, Teams).
  • Problem-solving skills.

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