Lead Materials and Process Engineer

3 weeks ago

Irvine, California, United States Supernal Full time
Transform the Future of Mobility

At Supernal, we're pushing the boundaries of human possibility with our Advanced Air Mobility (AAM) solutions. As a Lead Materials and Process Engineer, you'll play a critical role in developing innovative materials and processes to support our electric vertical take-off and landing (eVTOL) vehicle and ground-to-air ecosystem.

Key Responsibilities
  • Lead the Materials and Process team in developing and implementing conventional and novel materials and process solutions
  • Collaborate with Engineering verticals and Supply Chain teams to ensure delivered hardware meets requirements and leads to certification and production of new AAM vehicles
  • Own the evaluation and selection of composite materials and adhesives to satisfy design requirements
  • Coordinate the development of adhesively bonded joints and assemblies
  • Build internal material specifications and process specifications that support manufacturing and ensure quality
  • Lead and coordinate testing for method development, materials characterization, allowables generation, and design validation
  • Represent the M&P team in design reviews, production drawing release cycles, and Material Review Board issues
  • Coordinate supplier selection, development, qualifications, and ongoing evaluations
  • Build procedures for reviewing supplier-delivered hardware for compliance with requirements
  • Assist in building top-level M&P control plans and documentation
  • Support the manufacture of hardware in-house and at suppliers
  • Participate in industry working groups, standards bodies, and technical conferences to maintain awareness of technology developments and regulatory trends
  • Mentor junior engineers
  • Partner with PMO organization to implement build plans
Requirements
  • Bachelor's Degree in STEM or related field required; Master's or Ph.D. degree preferred
  • Minimum ten (10) years of experience in related experience
  • Experience in thermoset fiber composites, thermoplastic fiber composites, structural bonding, adhesives, plastics, physical and mechanical material characterization, composite material allowables generation and certification
  • Knowledge of a first principles' approach to problem-solving
  • Familiarity with 3D CAD software and statistical software
  • Ability to run materials characterization lab equipment and perform composite layups and bagging
  • Proficiency in writing R&D work instructions and documentation of R&D work
What We Offer
  • Competitive base pay
  • Bonus as part of total compensation
  • Benefits package
  • Opportunities for professional growth and development

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