Staff Process Engineer, Cathode Development

1 week ago

Weirton WV, United States Form Energy Full time
Role Overview

We are seeking a Staff Process Engineer to join our Cathode Process team at Form Energy. As a key member of our team, you will be responsible for designing, developing, and scaling cutting-edge electrode manufacturing processes for our Iron-Air multi-day battery. Your expertise will enable you to make a direct impact on the design and operations of the equipment that creates our Cathode.

Key Responsibilities:
  • Partner closely with our Manufacturing Equipment Team to design, build, install, and run processes on first-of-kind manufacturing equipment
  • Prioritize safety while scaling initial process designs to full production volume
  • Define and implement metrics and use quality data to define good process windows
  • Own process trials and make data-driven decisions to scale up and improve quality in real time during production
  • Commission and own novel processes in a fast-paced manufacturing environment; including acceptance testing while taking into consideration tight timelines
  • Work with and act as a technical lead to a diverse range of teams inside and outside the company to achieve major manufacturing milestones, such as launching revolutionary production methods and capabilities
  • Mentor, guide, and support team members with your expertise and practical experience

Requirements:
  • 7+ years of experience in a fast-paced manufacturing or production environment, ideally in NPI or scale-up
  • Expertise with medium to large equipment and desire to roll up your sleeves and fill the gaps where necessary
  • Strong experience with statistical methods for making process development decisions (Statistical Process Control / SPC) using JMP, Minitab or equivalent
  • Demonstrated experience owning manufacturing processes and showing accountability for their quality, throughput, yield, and overall success
  • Expertise in PFMEAs, factory acceptance testing, and process validation
  • Ability to define standards for authoring process, safety, and quality documentation for best-in-class practices, as well as excellent communication and organizational skills
  • Direct experience with roll to roll manufacturing, lamination, calendaring, adhesion, epoxy, plastic welding, powder handling or similar is required
  • Bachelor's degree in Chemical Engineering, Materials Science, Mechanical Engineering, Manufacturing Engineering, or equivalent

What We Offer:
Form Energy offers competitive salaries, stock options, and a holistic benefits package to ensure all employees have what they need to thrive while working here. When it comes to you and your family's health, we cover 100% of medical, dental, and vision premiums for full-time employees - and 80% of healthcare premiums for dependents. This starts from day one. We also offer at least 12 weeks of paid leave for new parents (up to 20 weeks for birthing parents), and generous vacation policies to give employees time to recharge when needed.

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