Staff Process Engineer

4 weeks ago

Weirton, West Virginia, United States Form Energy, Inc. Full time
Transform the Energy Landscape with Form Energy

Are you ready to be part of a revolutionary energy storage company that's changing the game? Form Energy is a pioneering American energy technology and manufacturing company that's developing a new class of iron-air batteries to enable our electric grid to run on renewable, reliable, and affordable energy, every day of the year.

We're not just building a company - we're building a movement. And we need talented individuals like you to join our team and help us achieve our mission. As a Staff Process Engineer on our Cathode Process team, you'll have a direct impact on the design and operations of the equipment that creates our Cathode. You'll develop and own trials, analyze data, and identify key process inputs to analytically develop new processes and scale our production.

Key Responsibilities:
  • Partner closely with our Manufacturing Equipment Team to design, build, install, and run processes on first-of-kind manufacturing equipment
  • Prioritize safety while scaling initial process designs to full production volume
  • Define and implement metrics and use quality data to define good process windows
  • Own process trials and make data-driven decisions to scale up and improve quality in real time during production
  • Commission and own novel processes in a fast-paced manufacturing environment; including acceptance testing while taking into consideration tight timelines
  • Work with and act as a technical lead to a diverse range of teams inside and outside the company to achieve major manufacturing milestones, such as launching revolutionary production methods and capabilities
  • Mentor, guide, and support team members with your expertise and practical experience
What We're Looking For:
  • 7+ years of experience in a fast-paced manufacturing or production environment, ideally in NPI or scale-up
  • Expertise with medium to large equipment and desire to roll up your sleeves and fill the gaps where necessary
  • Strong experience with statistical methods for making process development decisions (Statistical Process Control / SPC) using JMP, Minitab or equivalent
  • Demonstrated experience owning manufacturing processes and showing accountability for their quality, throughput, yield, and overall success
  • Expertise in PFMEAs, factory acceptance testing, and process validation
  • Ability to define standards for authoring process, safety, and quality documentation for best-in-class practices, as well as excellent communication and organizational skills
  • Direct experience with roll to roll manufacturing, lamination, calendaring, adhesion, epoxy, plastic welding, powder handling or similar is required
  • Bachelor's degree in Chemical Engineering, Materials Science, Mechanical Engineering, Manufacturing Engineering, or equivalent
Why Join Form Energy?

We're a company that's passionate about making a difference in the world. We're committed to maintaining an inclusive environment for all employees and strive to form a team as diverse as the communities we will serve with our technology. We offer competitive salaries, stock options, and a holistic benefits package to ensure all employees have what they need to thrive while working here. When it comes to you and your family's health, we cover 100% of medical, dental, and vision premiums for full-time employees - and 80% of healthcare premiums for dependents. This starts from day one. We also offer at least 12 weeks of paid leave for new parents (up to 20 weeks for birthing parents), and generous vacation policies to give employees time to recharge when needed.

We're proud to be an equal opportunity employer and encourage candidates from all backgrounds to apply to our open jobs. If you're passionate about energy storage and want to be part of a company that's changing the game, we want to hear from you.

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