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Production Facility Operations Leader

2 months ago


Verona, Wisconsin, United States balchem Full time

COMPANY OVERVIEW:

Balchem Corporation is a leader in the development, manufacturing, and marketing of specialty ingredients that enhance health and well-being across various industries globally. With our headquarters in New Hampton, New York, we maintain a robust network of sales offices, manufacturing plants, and research and development centers, primarily in the United States and Europe. Established in 1967, Balchem is publicly traded (NASDAQ – BCPC) and boasts annual revenues exceeding $700 million, alongside a market capitalization surpassing $4.0 billion. Our operations are divided into three main segments: Human Nutrition & Health, Animal Nutrition & Health, and Specialty Products. We employ over 1,400 dedicated professionals worldwide, all focused on advancing our position as a global market leader.

POSITION SUMMARY:

This role reports directly to the Site Director at the Verona, MO facility and is responsible for overseeing the operations of a 24/7 production environment. Key responsibilities include ensuring compliance with safety, quality, production, maintenance, and warehousing standards, as well as adherence to OSHA, EPA, FDA, and GMP regulations. The position also involves the recruitment and training of both new and existing staff, process optimization, enhancing equipment reliability, and the identification and execution of capital projects.

ESSENTIAL FUNCTIONS:

  • Lead the Safety, Health, and regulatory initiatives on-site in collaboration with the site EH&S Coordinator and Corporate EH&S leadership.
  • Work closely with the Site Director to manage plant operations, including Production, Maintenance, Logistics, Warehouse, and Planning. Act as Site Leader during the Site Director's absences.
  • Oversee the overall management of the facility to align with company policies and continuously enhance operational capabilities.
  • Ensure production schedules are effectively managed to meet order fulfillment timelines while maintaining appropriate inventory levels.
  • Prioritize resource allocation for maintenance, production, and project execution, and engage in design reviews.
  • Coordinate efforts with cross-functional teams.
  • Oversee food and feed safety protocols in close partnership with the site Quality Control Supervisor and Quality Assurance Manager.
  • Collaborate with the site QA Manager to ensure compliance with industry and regulatory standards for product quality and safety.
  • Supervise multiple direct reports and facilitate daily production meetings as necessary.
  • Engage with R&D and Commercial teams during production scale-up, validation, and customer trials.
  • Manage all expenditures, including operational and capital costs, ensuring adherence to budget commitments.
  • Supervise the implementation of process, equipment, and facility capital projects.
  • Conduct or oversee incident investigations related to Quality, Safety, and Productivity.

REQUIREMENTS:

  • Bachelor's Degree in Chemical or Mechanical Engineering preferred, with a minimum of 10 years of experience, including 5+ years in production management within food, pharmaceutical, or high-purity chemical manufacturing sectors. A solid understanding of basic chemistry principles is essential.
  • Experience in production planning methodologies.
  • Proven experience in Process Safety Management.
  • Demonstrated ability in process optimization, managing small projects, and enhancing process capabilities.
  • Strong interpersonal and communication skills.
  • Proficiency in computer applications and various software tools.
  • Knowledge of advanced troubleshooting techniques.
  • Capability to conduct effective on-the-job training.
  • Strong problem-solving and decision-making abilities.

PREFERRED:

  • Experience working with bargaining units or unions is preferred.

Balchem is dedicated to fostering a workplace culture that values diversity, inclusion, equal employment opportunities, and a harassment-free environment.