Process Engineer

2 days ago


Pleasant Prairie, Wisconsin, United States Spectrum Plastics Group Full time
Job Summary

Spectrum Plastics Group is seeking a highly skilled Process Engineer - Tubing Extrusion to join our team. As a key member of our engineering team, you will be responsible for the execution and implementation of projects related to cost reduction and productivity improvements.

Key Responsibilities
  • Analysis and solution of critical problems for the operation assigned by the plant.
  • Provides technical support on complex problems to extrusion process and production area technicians.
  • Responsible for the development and analysis of products, materials, processes, or equipment.
  • Compiles, analyzes and reports operational, test, and research data to establish performance standards for newly designed or modified products, processes, or materials.
  • Supports Engineers, technicians and operators during project development work.
  • Ability to run process and develop procedures as a hands-on operator.
  • Lead product development - construct, test, document, and evaluate prototype products for intended release to production.
  • Lead process development - DOEs, tooling qualification, process and product validations.
  • Perform as a project leader - implement & maintain Development Transfer Control Files for each assigned project, including but not limited to planning & following timelines, documenting processes, and conducting & recording meetings & design reviews.
  • Train production on new processes and product assembly.
  • Develop specifications / requirements for design of new tooling, fixtures and equipment.
  • Research vendors and procure materials needed to complete projects.
  • Work from detailed drawings, schematics, and/or verbal and written instructions.
  • Prepare and compile new operational and product quality procedures & specifications.
Requirements
  • Bachelor's degree in an engineering or scientific discipline.
  • 10+ years of proven experience or an advanced degree and 8+ years of proven experience.
  • Professional working experience with medical device design and manufacturing technologies and/or products.
  • Expert level experience with integrated extrusion systems, Test Method development, protocol generation, execution, and reporting.
  • Experience mentoring junior members of the technical staff.
  • GMP and ISO 9000 training.
  • Experience with tooling design with advanced Solidworks CAD knowledge.
  • In-depth understanding of materials associated with medical devices such as polymers (PVC, nylons, polyethylene, polycarbonate, polypropylene. Knowledge of PEEK, Pebax, PTFE, FEP, silicone is also useful).
  • Expert knowledge of polymer extrusion processes and equipment including medical polymeric materials, diameters ranging from 0.030 to 1.0 diameter parts, single and multi-lumen profiles, para-tubing, co-extrusion applications, bump tubing, striping, etc.
  • Project management associated with new process/product/technology development and the successful transfer into manufacturing.
  • Six Sigma Green belt or equivalent certification beneficial but not required.
  • 10% travel.
Competencies/Skills
  • Self-motivation and hands-on skills to simplify complex processes.
  • Professional experience in exploration of new technologic prospects.
  • Capability to establish change and encourage the inter-organizational exchange of skills.
  • Excellent communication and interpersonal skills combined with the ability to interact with and influence all levels of the business and clients.
  • Exceptional problem-solving, organizational, analytical, and critical thinking skills including high discretion/judgment in decision-making.

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