Senior Process Engineer

2 days ago

Pleasant Prairie, Wisconsin, United States Spectrum Plastics Master Full time
Job Summary

We are seeking a highly skilled Senior Process Engineer to join our team at Spectrum Plastics Master. As a key member of our manufacturing team, you will be responsible for driving technological improvement activities and process improvement initiatives. Your expertise in polymer extrusion and converting will be instrumental in creating and implementing new products and processes, improving productivity, reducing customer complaints, and minimizing costs.

Key Responsibilities
  • Evaluate, implement, and monitor processes and operating systems for the manufacture of flexible packaging products.
  • Drive global projects, including identifying and sourcing capital needs to achieve best-in-class technology and processing.
  • Perform cost improvement projects and quality improvement projects to support manufacturing goals that positively impact and reduce COGS.
  • Define and manage project activities for commercial release of new products and corresponding manufacturing processes while meeting expectations for sustainable, efficient, repeatable, and reproducible manufacturing operations.
  • Collaborate with site operations leadership to identify and resolve technical systemic challenges and support commercial solutions.
  • Act as a conduit to the commercial team in determining product requirements for new opportunities, including quote support as needed, regarding cost structures and milestone timelines.
  • Manage major validation efforts by scoping master validation plan and executing complex validation requirements with documented protocols, test methods, and reports for execution of design verification and validation testing.
  • Translate customer needs into quantifiable CTQs that can be used to scope projects, report progress to targets, and create actionable plans to meet customer requirements.
  • Apply risk management best practices to the development process by identifying hazards, estimating and evaluating associated risks, controlling these risks, and monitoring the effectiveness of risk controls.
Requirements
  • Bachelor's degree in engineering or equivalent experience in a related field.
  • 5+ years industry experience in polymer extrusion and converting.
  • Familiar with Polyolefin materials and able to recommend the use of different material families based on the application and use of the end product.
  • Understanding of flexographic printing process, including inks, plate materials, diluents, drying, and overall printing process.
  • Demonstrated ability applying tools within Project Management, Design of Experiment, Design for Lean Six Sigma and Statistical Analysis.
  • Track record of being resourceful and innovative to pull together the tools, equipment, and resources, to drive projects across the finishline.
  • Effectively communicates project expectations to team members and stakeholders in a timely and clear fashion.
  • Demonstrated ability to problem solve, identify errors and deficiencies, and perform research.
Preferred Qualifications
  • Master's Degree in Engineering discipline.
  • Proficiency in Microsoft Project.
  • Demonstrated ability to complete product design transfers.
  • High degree of understanding of ISO 13485 requirements for Design Controls.
  • Knowledge of applicable standards for EtO sterilization (e.g. ANSI/AAMI/ISO, ANSI/AAMI/ISO
Working Conditions

Works with minimal supervision from manager. Requires light physical activity performing non-strenuous daily activities.

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