Senior Mechanical Components Quality Assurance Specialist

1 month ago

Reno, Nevada, United States Generac Power Systems Full time
Job Title: Senior Mechanical Components Quality Engineer

We are Generac Power Systems, a leading energy technology company committed to powering a smarter world.

Our company has a rich history of innovation, dating back over 60 years. From creating the home standby generator market category to our current evolution into an energy technology solutions company, we continue to push new boundaries.

We are seeking a highly skilled Senior Mechanical Components Quality Engineer to join our growing team. In this exciting opportunity, you will serve as the technical conduit between Engineering and Manufacturing Engineering to drive scale-readiness in a growing family of solar energy storage products.

Key Responsibilities:
  • Align product quality targets to expected product performance and reliability.
  • Own product(s) from the mechanical parts quality perspective.
  • Generate and execute the mechanical parts quality plan for new products.
  • Coordinate and execute Contract Manufacturer quality audits to ensure agreed quality inspection is being executed and recorded.
  • Develop Quality Requirements Specifications for high reliability products produced by Contract Manufacturers.
  • Provide critical inputs on inspection methods, instruments used and process choices.
  • Participate in DFMEA and DFM activities for products produced at Contract Manufactures.
  • Review PFMEA process from a Contract Manufacturer on new and existing products and align it as necessary towards ensuring quality build in production.
  • Lead and enforce PPAP and assure tools and processes are effective to support consistent high-quality levels at Contract Manufactures.
  • Qualify equipment installation and setup in collaboration with the Contract Manufacturing team.
  • Lead and drive all 8D SCAR (Supplier Corrective Action Request) activities adhering to required time to closure.
  • Participate in all Corrective Action and Preventative Action processes that pertain to manufacturing or material deficiencies.
  • Proficient user of Engineering Change Control tools and assures effective implementation of all ECO's affecting products and production processes at Contract Manufactures.
  • Coordinate with the engineering design and Manufacturing Engineering teams and testing department (responsibilities may expand to include materials/process evaluation testing).
  • Monitor adherence to quality and safety certification standards.
  • Working knowledge of Geometric Dimensioning and Tolerancing GD&T and utilizing it towards quality of custom parts.
  • Knowledge of engineering design tools like Solid works, Creo to be able to review a CAD file as needed.
  • Knowledge of Casting, Molding, stamping and ability to perform CTQ analysis on them.
  • Reviewing mechanical parts drawings and identifying gaps that need to be added to perform the quality inspections on those parts.
  • Creating quality documentations and ensuring CM is utilizing it for record keeping.
  • Develop and own quality performance metrics.
  • Procuring quotes and scheduling environmental testing on parts as determined necessary.
  • Coordinate with suppliers on parts quality and defect analysis as need arises.
Requirements:
  • Bachelor's Degree in Engineering, Business or Industrial Technology or equivalent experience.
  • Must have at least 5 years of manufacturing of high reliability electronic, electromechanical or products with a focus on quality management in a contract manufacturing or electromechanical assembly environment.
  • Strong experience with solder chemistries/processing, electronics cleaning and cleanliness validation processes, conformal coating and potting.
  • Solid quantitative skill set and the ability to analyze and communicate with well-supported data.
  • Knowledge of PCB design capability.
  • An individual critical thinker capable of devising plans and solutions for complex problems.
Preferred Qualifications:
  • Power electronics, consumer electronics or commercial electronics background preferred.
  • Experience working with international companies and in a matrix organization.
  • Proven experience collaborating with multiple sites and functions to drive common solutions.
  • Prior experience with hardware certification standards (e.g. UL1741).
  • Mechanical and thermal analysis.
  • Familiarity with lean manufacturing principles.
  • Six Sigma green or black belt preferred.
  • PCB materials and manufacturing.

We are an equal opportunity employer and all qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability status, protected veteran status, or any other characteristic protected by law.

Our success is directly tied to our employees' professional growth and personal well-being, combined with strong families and communities. As an inclusive workplace, our employees embrace diversity, celebrate differences, and treat others with equality and respect.

Over the 60 plus years of Generac's history, we've been dedicated to energy innovation. From creating the home standby generator market category, to our current evolution into an energy technology solutions company, we continue to push new boundaries.

As one of the leaders and largest suppliers of power generation equipment and technology, the work we do touches millions of lives. Employees at Generac are encouraged to be innovative and are valued as an integral part of our global team. Our challenging goals develop knowledgeable employees dedicated to helping continue Generac's success. Generac provides individuals the opportunity to work in a fast-paced agile work environment where their work makes a difference in people's lives and their own.

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