Production Engineer

1 day ago


Hopewell, Virginia, United States Ashland Full time
Job Summary

Ashland is seeking a highly skilled Production Engineer to join our Specialty Ingredients team at our Hopewell, VA location. This is a critical role within the Company, and the Plant Engineering and Operations functions. The successful candidate will report to the Operations Manager, Ethylcellulose (EC) Division.

Key Responsibilities
  • Continuous Improvement: Identify, develop, and drive or assist in the implementation of continuous improvement solutions for the entire EC unit value stream with focus on First Pass Quality (FPQ), optimized operability, increased throughput, elimination of bottlenecks and single point failures.
  • Process Optimization: Analyze, develop, and implement systems and processes to drive daily optimized quality and stable operating conditions of the EC unit.
  • Technical Expertise: Provide technical expertise and knowledge base transfer to EC unit Supervisor/Operation Manager and operators.
  • Scheduling and Planning: Create production schedules and Finished Product Blend sheets for the EC Unit.
  • Implementation and Expansion: Collaborate to expand and support the implementation of Ashland Production System throughout EC department.
  • Metric Development: Develop and standardize metrics for the continuous improvement of the EC unit.
  • Procedure Review and Improvement: Provide technical expertise in the review and improvement of the EC unit procedures, WI, forms, and all other documents.
  • Training and Development: Support the improvement of the current training system for EC operators.
  • Capital Project Support: Provide technical support for capital projects in EC unit.
  • PHA Participation: Participate and provide technical expertise in EC unit PHA's.
  • MOC Support: Provide Management of Change (MOC) support for the EC unit.
  • Troubleshooting: Provide effective technical support during EC planned shutdowns and restarts.
  • Day-to-Day Operations: Responsible for technical support in the day-to-day troubleshooting of EC unit issues.
  • Safety and Environmental Programs: Be a positive contributor to the safety and environmental programs of the Hopewell plant.
Requirements
  • Education: Bachelor of Science Degree in Chemical Engineering
  • Experience: 5-10 years' chemical plant manufacturing experience
  • Skills: Delta-V and SAP experience, ability to handle multiple projects concurrently and work in a team environment.
Preferred Qualifications
  • Previous Experience: Previous experience in Production Operations, Good Manufacturing Practices (cGMP) batch manufacturing experience, and previous experience working within a union environment.
  • Technical Skills: Hazard Analysis - HAZOP, PHA, Good Manufacturing Practices, ISO Systems, experience in or knowledge of using Lean Six Sigma processes.
  • Soft Skills: Excellent written and oral communications, proven data analysis and problem-solving skills, proven planning and organization skills, and proven self-starter with urgency for delivering results.

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