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Automation Systems Specialist

2 months ago

Warren, Michigan, United States Linked Professional Services Full time

Automation Systems Specialist

Qualifications

  • Bachelor's Degree in Engineering (Manufacturing, Electrical, or Mechanical) is essential
  • A minimum of 4+ years of relevant experience in a Manufacturing Engineering capacity within a high-volume production setting is essential
  • Proficiency in Allen-Bradley PLC systems is a critical requirement
  • Strong capability to interpret and understand intricate instructions, safety protocols, operational and maintenance guidelines, and procedural manuals
  • Comprehensive knowledge of Process Flow, Control Plans, PFMEA, Statistical Process Control, and Machine Controls
  • Proven understanding of engineering theories and principles
  • In-depth knowledge of ISO 14001/TS 16949 standards
  • Ability to execute detailed, complex oral or written instructions
  • Proficiency in employing problem-solving techniques to tackle intricate issues
  • Excellent communication and listening abilities
  • Familiarity with Microsoft Office, AutoCAD, or other drafting software
  • Electrical and mechanical acumen

Responsibilities

  • Reports to the Maintenance Supervisor
  • The Automation Systems Specialist will act as an automation and assembly expert in the design, construction, and execution of assembly equipment control systems and standards
  • Directs activities related to the development and execution of assembly equipment control systems and standards to meet production needs for new and existing programs
  • Designs electrical schematics, including controls, safety, power circuits, pneumatic systems, bill of materials, and panel layouts for custom automation systems, adhering to both internal and customer specifications
  • Collaborates with Mechanical Engineers to integrate electrical, pneumatic, and mechanical designs
  • Conducts equipment diagnostics and designs using PLC and HMI, applying extensive technical knowledge to ensure safety, performance, and reliability
  • Provides expertise and guidance in identifying, analyzing, and resolving issues
  • Assists in the creation and review of FMEAs and Control Plans
  • Continuously evaluates products and processes to identify opportunities for cost reduction and efficiency enhancement
  • Tests, troubleshoots, and debugs automation systems, following internal test scripts and customer-provided factory acceptance test protocols
  • Creates and revises operation and troubleshooting manuals for automation systems
  • Supports the Engineering team by contributing to costing, electrical, and controls concepts for new applications
  • Ensures compliance with project budgets, schedules, and deadlines
  • Coordinates and conducts validations, including Installation Qualification (IQ), Operational Qualification (OQ), and Performance Qualification (PQ)
  • Investigates and implements new methods, layouts, equipment, and process analyses to improve overall plant operations
  • Develops and implements work instructions and standardizes processes
  • Troubleshoots processes that frequently encounter significant production challenges
  • Offers technical support to various departments, including manufacturing, engineering, quality, marketing, customer service, and management as required
  • Participates in special projects as necessary
  • Complies with OSHA safety and health regulations, as well as other federal, state, and local regulations concerning environmental, industrial, and electrical mandates
  • Understands customer-specific requirements and defines the personnel and technical resources necessary to deliver timely, high-quality service and meet customer expectations, thereby driving revenue growth and enhancing customer satisfaction
  • Takes responsibility for forecasting and delivering monthly financial performance metrics related to revenue, labor, and costs, aligning with annual plan objectives
  • Leads and facilitates customer-facing communication, proactively resolving issues through close collaboration with sales, engineering, manufacturing, quality, outside vendors, and other key stakeholders

Benefits

  • 401(k) matching
  • Dental insurance
  • Employee assistance program
  • Flexible spending account
  • Health insurance
  • Health savings account
  • Life insurance
  • Paid time off
  • Vision insurance