Machine Setup and Operation Specialist
1 week ago
Job Summary:
The Machine Setup and Operation Specialist is responsible for setting up and operating Cold/Hot Header machines to perform various operations on metal wire, bar stock, etc. with close tolerances per blueprint or other specifications.
Description of Essential Functions and Responsibilities:
Independently sets up various types of Cold/Hot Header machines making required adjustments to diameters, grip lengths, depths, etc. to tolerances of ± .0007.
Loads wire or bar stock, positions, and secures to holding devices. Verifies feed position. Selects machine speed, tooling, and other variable tasks and items required based upon most efficient methods to maintain tolerances for material and tooling required.
Operates various types of Cold/Hot Headers machines as required for the completion of the various operations necessary on the workpieces being formed. Maintains visual check of work in progress to assure proper functioning of equipment.
Provides necessary counts, processes documentation correctly, and maintains daily production logs using computer software applications or production worksheets.
Reads and interprets blueprints or other documentation to determine machining required and plans any sequence of operations on headers.
Responsibilities:
Performs duties that require close attention to work and supporting documentation specifications and other requirements.
Responsible for accuracy of parts formed. Visually and/or with measuring instruments checks work performed for proper results.
Communicates effectively with appropriate personnel any problems or concerns regarding quality of work received or time flow of work in progress as it affects production schedules.
Must be able to train employees of equal or lower classification in Cold/Hot Header set-up and operation as well as on methods and procedures used by the Company in the production workflow and tracking.
Safety Responsibilities:
Good housekeeping, knowledge of good machine safety is necessary as well as adherence to Company Safety Rules.
Initiative and Ingenuity:
Requires initiative in solving problems associated with the set-up and operation of various types of Cold/Hot Header machines and ingenuity in adapting tooling and shop aids to complete forming operations.
Work Environment:
Work is in a machine shop environment where noise, temperature fluctuations, the repetitivenature of job, etc. are less desirable than in a typical office environment.
Physical Demands:
Able to lift up to 50 pounds. Requires strength to adjust requisite equipment to set-up specifications.
Mental Demands:
Work at times is highly repetitive and monotonous. However, during setups work varies and requires use of machine shop theory.
Qualifications:
Demonstrated ability to read and write English of a level required in Company shop documents and computer software entry and processing requirements.
Must be capable of applying mathematical operations using fractions, decimals, trigonometry, and geometry as required by cell machining operations.
Generally equivalent to journeyman trade school graduate in the set-up and operation of Cold/Hot heading machines.
Experience:
Requires 4 years work experience or equivalent skills and knowledge expertise in the set-up and operation of various Cold/Hot Header machines, tools, and equipment which are similar or comparable to those used by the Company and which are necessary to fulfill job requirements.
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