Manufacturing Systems Engineer

2 weeks ago


Reston, Virginia, United States ACL Digital Full time

Job Title – Associate Mfg Systems Engineer

Contract Role

Location – New Albany, OH (onsite)

Day shift: 6:30 am - 3 pm for the first 3-6 months, then transitioning to 2nd shift: 6 pm - 6 am (a few days on, a few days off)

Pre-screening questions required:

1. What PLCs and HMIs do you have experience with?

2. Please explain the process for taking a computer online with a PLC step by step.

a. This will be a very detailed explanation

3. What versions of Rslogix and Studio have you worked with? Follow-up question: Is Studio 5000 backwards compatible?

4. If you have Rockwell HMI experience, what versions did you work with, and what programming did you do? Have you worked with SE or ME?

5. What vision systems have you worked with? If Cognex or Keyence, please list some of the tools you used for programming (software and programming tools)

Associate Mfg Systems Engineer:

In this role, you will provide technical engineering support for system/equipment optimization strategies, upgrades, replacements, and modifications. You will evaluate and determine if utility systems, process maintenance, instrumentation/calibration/electrical systems, and technical cleaning systems are maintained in compliance with industry standards, regulatory standards, and FDA standards in the Inspection and Packaging area.

The original work schedule for this role will be an administrative schedule (Monday through Friday, approximately 8 am to 5 pm) and then move to a second shift schedule. As the facility moves into operation, the successful incumbent will be expected to join a shift team structure working to support coverage across ACL Digital's 24-hour operations.

Responsibilities:


• Participate in the coordination of technical support on engineering, regulatory, compliance, calibration, quality, microbial/environmental, technical cleaning, validation, electrical, and process automation issues.


• Assist during regulatory agency inspections. Provide technical support in response to the FDA and other regulatory agencies.


• Complete advanced maintenance activities or operate and monitor sophisticated plant support equipment in accordance with CFRs, cGMPs, SOPs, job plans, and ACL Digital's policies. Investigate complex issues or problems through the mentorship of experienced staff.


• Assist the team with maintaining an up-to-date working spare parts inventory system for the equipment/systems the team.


• Evaluate the current maintenance procedures and assist in the changes to optimize the maintenance program, troubleshoot, and repair equipment/system failures.


• Interpret and review utility, process system/equipment, plumbing, ductwork plans, architectural, and HVAC P&ID's.


• Support Operations in Non-Standard shifts that include weekends and/or holidays as determined by business.

Basic Qualifications:


• High school diploma / GED and 6 years of Technical Engineering experience OR


• Associate's degree and 4 years of Technical Engineering experience OR


• Bachelor's degree

Preferred Qualifications:


• Educational background in Mechatronics, Computer Science, Electronic Engineering Technology, Computer Engineering, or Electrical Engineering


• Understanding in PLC, Computer Serialization, Packaging Equipment, Inspection System


• SCADA/PLC Control System experience in Pharmaceutical, Medical Device, or Biotechnology Industry


• Other Automated Control Systems to be supported are: Siemens and Rockwell HMI's, Cognex Vision System, Sensor, and Systech Serialization


• Experience with automation system hardware and software support, including installation


• Excellent organizational, project management, problem-solving, and technical writing capability


• Strong communication: verbal/written, collaboration, influencing, and facilitation


• MS Office: Word, Excel, PowerPoint


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