Senior Research Catalyst Developer

4 weeks ago

St Louis, Missouri, United States Elessent Clean Technologies Full time
Catalyst Development and Leadership Expert

We are seeking a highly skilled and experienced Research Engineer to join our dynamic team at Elessent Clean Technologies. As a key member of our research team, you will play a crucial role in the development of novel sulfuric acid catalysts, driving innovation and sustainability in the chemical industry.

Key Responsibilities:

  • Co-lead the design, synthesis, and optimization of novel sulfuric acid catalysts.
  • Plan, use, and analyze laboratory reactor data to benchmark current production catalyst, competitor catalyst, and inform future catalyst development.
  • Collaborate with cross-functional teams to develop catalyst formulations that improve reaction kinetics, mechanical and thermal stability, and overall yield.
  • Maintain existing and on-going documentation related to freedom to operate for the catalyst manufacturing site including formulations and raw materials practiced against issued or possible future catalyst patent claims.

Supervision and Leadership:

  • Oversee the daily operations of the research lab, ensuring adherence to safety protocols and efficient resource utilization.
  • Mentor and guide lab technicians, providing technical expertise and fostering professional growth.
  • Coordinate research activities, allocate tasks, and manage project timelines.

Experimental Research:

  • Plan and execute laboratory experiments to evaluate catalyst performance.
  • Utilize characterization techniques to assess catalyst properties.
  • Analyze experimental data and propose modifications to enhance catalyst properties.
  • Troubleshoot, maintain, and improve lab reactors, as needed.

Product Scale-Up:

  • Translate laboratory-scale catalyst formulations to pilot-scale and production-scale products using laboratory reactor and related analytical data.
  • Work closely with process engineers to ensure seamless integration of catalysts into sulfuric acid plants.

Collaboration and Communication:

  • Engage with internal stakeholders, including business-focused teams, to align research goals with organizational objectives.
  • Present research findings, contribute to technical reports, and participate in conferences.
  • Develop working relationships with key vendors and contribute to the qualification of raw materials used at the catalyst plant level.

Safety and Compliance:

  • Champion safety practices within the lab environment.
  • Ensure compliance with environmental regulations and maintain accurate records, including chemical hygiene and OSHA requirements.

Qualifications:

  • Ph.D. in Chemical Engineering, Chemistry, or related field (Master's degree with significant experience may be considered).
  • Minimum 5-10 years of research experience in catalyst development.
  • Proven experience in team leadership and successful collaboration across diverse educational backgrounds.
  • Preferred experience in development of heterogeneous catalysts, transition metal and promoter chemistry applied to catalyst formulations.

Leadership Skills:

  • Ability to lead and motivate a team of lab technicians in a collaborative and inclusive work environment.
  • Strong organizational and project management skills.

Technical Competence:

  • Proficiency in catalyst characterization techniques (measurement of surface area, porosity, powder X-ray diffraction, scanning electron microscopy and associated analytical techniques).
  • Strong analytical skills and ability to interpret complex data.
  • Familiarity with computational modeling tools is a plus.
  • Excellent written and verbal communication skills.

Passion:

  • A genuine interest in advancing sustainable chemical processes, contributing to global environmental goals, and mentoring emerging talent.

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