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Manufacturing Process Specialist

2 months ago

Oxford, North Carolina, United States Plastic Ingenuity Full time
Job Title: Process Engineer

Company Overview:

Plastic Ingenuity is dedicated to delivering innovative and high-quality packaging solutions for the food, healthcare, and consumer goods sectors. Our foundation is built on five core values that define our identity and contribute to our enduring success since 1972. We prioritize genuine relationships, fostering authentic connections with both colleagues and clients. Our resourceful approach enables us to transform challenges into opportunities. Collaboration is central to our operations, integrating diverse perspectives to uncover creative solutions. A strong focus on customer satisfaction drives our actions; we listen carefully, respond swiftly, and consistently surpass expectations. Lastly, we are reliable doers, allowing our actions to speak volumes. These principles are the bedrock of Plastic Ingenuity.

Role Overview:

The Process Engineer plays a crucial role in facilitating all aspects of process management and continuous improvement initiatives. This includes the application of various tools and methodologies such as PDCA, 5S, SMED, and Kaizen activities. The role is essential in cultivating a culture of ongoing improvement throughout the organization. Additionally, this position will ensure that new products transition smoothly and efficiently into full-scale production.

Ideal Candidate Profile: You may find this role appealing if you:
  • Excel at problem-solving
  • Have a passion for project management
  • Thrive in team environments
  • Possess strong organizational abilities
  • Can prioritize effectively
  • Manage projects from concept through to final integration
  • Lead team meetings with confidence
  • Organize and track project progress
  • Understand the direct relationship between 5S and process efficiency
  • Are willing to support production engineering initiatives
Key Responsibilities:

The Process Engineer will have accountability for various tasks, with the possibility of specializing in specific areas based on plant needs:
  • Champion continuous improvement initiatives and recommend tools to address production challenges.
  • Oversee and uphold the standards of our 5S process, including coaching shop floor personnel responsible for specific areas. This involves monitoring processes, auditing performance boards, and guiding team members on the significance of driving change.
  • Engage in Kaizen Events, with more experienced process engineers taking a lead role in these activities.
  • Direct and support initiatives that promote continuous improvement, such as Gemba Walks, Issue Boards, Rock & Boulder Boards, and Standard Work.
  • Implement continuous improvement principles in workstation layout, workflow design, inventory management, and supply chain management.
  • Adhere to good manufacturing practices to ensure product safety.
  • Effectively incorporate feedback from team members into the process.
  • Facilitate the seamless transition of new products into full-scale production.
Minimum Qualifications:
  • A bachelor's degree in engineering or a related field is required.
  • Demonstrated knowledge of Lean principles and the application of improvement tools is essential.
Physical Requirements:
  • Prolonged periods of standing and seated work.
  • Occasional repetitive tasks involving upper extremities.
  • Frequent use of a keyboard for data entry.
  • Attention to detail is critical.
  • Ability to properly wear and utilize personal protective equipment.
Plastic Ingenuity is an Equal Opportunity Employer. We are committed to fostering a diverse and inclusive workplace, recognizing that each employee contributes to our collective success.