Quality Assurance Specialist

2 weeks ago

Marietta, Georgia, United States Vanderlande Industries Full time

Position Overview - Quality Assurance Engineer

The Quality Assurance Engineer plays a crucial role within the Supply Chain Quality team, ensuring that all materials supplied to project teams meet established specifications and are sourced from approved vendors.

Key Responsibilities:

  • Perform quality evaluations for prospective suppliers.
  • Facilitate the onboarding of new suppliers to ensure compliance with the Supplier Quality Manual.
  • Establish quality criteria for initial articles and confirm adherence (PPAP/PSW).
  • Oversee components identified as Critical to Quality (approval status, inspection requirements, etc.).
  • Create Quality Control Plans for essential equipment ordered for customer projects.
  • Manage the review and authorization of concession requests with insights from R&D and project teams.
  • Address issues related to defective materials received from suppliers/factories (SCARs, 8D, CAPA).
  • Conduct supplier audits and implement supplier development initiatives to mitigate quality risks.

Essential Functions:

Prevention:

  • Conduct initial assessments and surveillance audits of suppliers, reporting factual risks.
  • Monitor the completion of corrective actions addressing non-conformities and findings.
  • Evaluate supplier processes to identify potential issues and suggest enhancements for increased robustness.
  • Collaborate with suppliers to establish inspection requirements where process capability is lacking.
  • Request First Article Inspections (FAI) during the introduction of new products or process changes, driving actions to secure full FA approval.
  • Provide guidance to R&D Engineers on drawing specifications to enhance manufacturability and measurability.

Inspection:

  • Identify high-risk components for inspection (supplier, pre-delivery, incoming).
  • Support in-house inspectors and suppliers to ensure inspections are performed using calibrated equipment and appropriate measurement techniques.
  • Outsource measurements and inspections requiring specialized expertise (material analysis).
  • Develop in-house inspection capabilities as necessary to enhance self-sufficiency.

Correction:

  • Assess quality issues, classifying defects and prioritizing levels accordingly.
  • Request Supplier Corrective Actions and monitor until SCARs are resolved for assigned suppliers.
  • Provide recommendations for corrective actions to Vanderlande Factory.
  • Implement containment measures to halt the production and use of non-conforming products, reporting actions taken and escalating systemic issues.
  • Assist in determining the disposition of rejected products and initiate field replacements as necessary.
  • Lead 8D activities across the supply base to enhance supplier performance.

Continuous Improvement:

  • Lead and document ongoing QA continuous improvement initiatives.
  • Develop and maintain quality metrics and KPIs (actual vs. goal, performance, workload).
  • Support internal process audits against standards defined by line managers.
  • Collaborate with all departments to address process deviations before they escalate into quality issues, conducting internal audits and identifying necessary corrective actions.

Qualifications:

  • Bachelor's Degree (Technical preferred) or a minimum of 5-7 years of relevant manufacturing quality experience with a High School diploma.

Preferred Qualifications:

  • Lean Six Sigma Green Belt or Black Belt certification.
  • Certified ISO Auditor.

Travel Requirements:

This position may require up to 25% travel.

Technical Skills:

  • Knowledge of OSHA regulations and safe work practices.
  • Ability to interpret and explain blueprint requirements (GD&T, ASME Y14.5, weld symbols AWS & ISO standards).
  • Familiarity with inspection equipment, including calibration requirements, Gage R&R, MSA.
  • Experience with dimensional and form inspection techniques.
  • Understanding of manufacturing processes (laser, bending, welding, coating, machining, casting).
  • Experience with Quality Management Systems (ISO and assessment/audit techniques).
  • Knowledge of lean and sustainability requirements.
  • Proficient in problem-solving techniques and root cause analysis (8D, 5 Why).
  • Working knowledge of First Article approval processes (PPAP, PSW, FMEA, Control Plans).
  • Familiarity with Statistical Process Control concepts.
  • Proficient in Microsoft Excel, Word, PowerPoint, and Visio.

Interpersonal Skills:

  • Able to work collaboratively in a team environment and communicate effectively.
  • Capable of following instructions and working independently with minimal supervision.
  • Detail-oriented with a strong focus on quality.
  • Possess strong analytical and problem-solving skills.
  • Effective verbal and written communication skills.
  • Willingness to learn and be coached.

Work Environment:

The employee may encounter various physical demands, including standing for extended periods, lifting heavy objects (up to 40 lbs), and working in environments requiring personal protective equipment.

This job description outlines key responsibilities and is not an exhaustive list of all duties and responsibilities required for this position. Responsibilities may change as needed.

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