Lead Materials Engineer
2 months ago
We are seeking a highly skilled Lead Materials & Process Engineer to join our team at Supernal, an Advanced Air Mobility company. As a key member of our engineering team, you will be responsible for developing and implementing conventional and novel materials and process solutions to support the certification and production of our electric vertical take-off and landing (eVTOL) vehicle.
Key Responsibilities- Lead the Materials & Process team in the development of composite materials and structural bonding solutions
- Coordinate the design and implementation of materials and process specifications to ensure quality and compliance with requirements
- Own the evaluation and selection of composite materials and adhesives to satisfy design requirements
- Develop and implement testing plans and coordinate testing campaigns to validate materials and processes
- Collaborate with cross-functional teams to ensure seamless integration of materials and processes into the vehicle design
- Develop and maintain internal material specifications and process specifications to support manufacturing and ensure quality
- Lead and coordinate supplier selection, development, qualifications, and ongoing evaluations
- Build procedures for reviewing supplier-delivered hardware for compliance with requirements
- Assist in building top-level M&P control plans and documentation
- Support the manufacture of hardware in-house and at our suppliers
- Participate in industry working groups, standards bodies, and relevant technical conferences and symposia to maintain awareness of technology developments and regulatory trends
- Mentor junior engineers and provide guidance and support as needed
- Bachelor's Degree in STEM or related field required; Master's or Ph.D. degree preferred
- Minimum ten (10) years of experience in related experience (an equivalent combination of education and experience may be considered)
- Experience in thermoset fiber composites, thermoplastic fiber composites, structural bonding, adhesives, plastics, physical and mechanical material characterization, composite material allowables generation and certification
- Experience with qualification and implementation of automated/robotic composite processes
- Knowledge of a first principles' approach to problem-solving
- Familiarity with 3D CAD software (CATIA, SolidWorks, NX, or similar)
- Proficiency in drafting test plans, coordinating and implementing test campaigns, and generating test reports
- Knowledge and ability to run materials characterization lab equipment such as FTIR, DSC, SEM, TGA, Rheometer, and Instrons
- Ability to perform composite layups and bagging and run equipment related to composite fabrication
- Familiarity with statistical software, including Minitab, JMP, or similar
- Knowledge of CMH-17, SAE, ASTM, and other standard bodies
- Understanding of Six Sigma, Lean, and DOE principles
- Proficiency in writing R&D work instructions and documentation of R&D work
- Understanding of composites and adhesive materials and processing methods used for various applications found in aircraft structures
- Understanding of materials and processes outside of composites and structural bonding
- Ability to lead material allowable certification programs
- Fabrication methods in a high-rate manufacturing environment
- Proficiency in MS Office Suite tools such as Word, Excel, Project, and Visio
- Proactive and efficient delivery of communication and follow-up
- Excellent organizational skills and attention to detail
- Must have the ability to independently prioritize and accomplish work in a timely manner
- Six Sigma Green Belt or higher preferred
- Experience with aerospace assembly processes preferred
Base pay offered may vary depending on skills, experience, job-related knowledge, and location. This position is also eligible for a bonus as part of total compensation.
The pay range for this position is: $204,200—$260,700 USD
Click HERE or visit: to view our benefits
Supernal is an equal opportunity employer and values diversity at our company. We do not discriminate on the basis of race, religion, color, national origin, citizenship, sex, gender, gender expression, sexual orientation, age, marital status, veteran status, disability status, or any other category or class protected under applicable federal, state, or local law.
Individuals with disabilities may request a reasonable accommodation to participate in the job application or interview process, to perform essential job functions, and to receive other benefits and privileges of employment. Please contact us to request accommodation at: ta-
This position may include access to certain technology and/or software source code subject to U.S. export controls laws and regulations. If an export authorization from an applicable US regulatory agency is required in connection with your employment, your employment is contingent upon Supernal's receipt of such regulatory authorization(s) and your continued compliance with all conditions and limitations pursuant to such authorization(s).
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