Electrical Engineer

4 days ago

Libertyville, Illinois, United States Flextronics Full time

Job Summary

We are seeking a highly skilled Controls Engineer to join our team at Flextronics. As a Controls Engineer, you will be responsible for specifying and commissioning high-volume medical device assembly equipment and SCADA systems, transitioning to controls improvements and troubleshooting of automated systems.

Key Responsibilities

  • Developing specification and user requirements for controls, communication and SCADA systems for high volume medical device assembly and material handling equipment.
  • Overseeing electrical/controls design and build by machine OEMs to assure machine is built to specifications and meets safety and performance requirements.
  • Supporting installation, FAT/SAT, validation and commissioning of assembly and material handling equipment.
  • Leading or supporting maintenance teams in troubleshooting problems resulting in downtime or quality issues.
  • Identifying and correcting causes of chronic equipment failures or issues.
  • Developing and implementing plan to achieve highly effective controls troubleshooting and repair, minimizing downtime.
  • Managing control of machine software, firmware and user access security.
  • Proposing, evaluating risk and implementing PLC program and other software/firmware or hardware changes needed to improve safety, yield and productivity.
  • Completing change control documentation, including change documentation, risk assessment and justification.
  • Optimizing and/or improving human machine interfaces, SCADA systems and MES interfaces.
  • Troubleshooting and optimizing performance of vision inspection systems.
  • Defining equipment maintenance/preventative maintenance requirements and procedures.
  • Identifying root-causes of equipment failures, developing and implementing corrective actions.
  • Developing troubleshooting and repair skills of Controls and Automation Technicians.
  • Providing on expert on call support for system outages and major incidents.
  • Working with Automation and Validation Engineers to develop test script to validate software/firmware updates for controls related changes.

Requirements

  • A Bachelor of Science degree in Electrical Engineering or equivalent coupled with 5+ years of experience in high volume industrial or manufacturing environment.
  • Proficiency programming and troubleshooting Allen Bradley Control Logics PLCs and Human Machine Interface (HMI / GUI).
  • Proficient user of RSLOGIX5000, Logix Designer, Studio 5000, Factory Talk SE, Ignition and Cognex.
  • Demonstrated ability to design fault-tolerant systems with error handling and recovery.
  • General understanding of factory LAN/WAN ethernet networks and ability to setup devices with IP addresses or nodes.
  • Experience setting up/tuning and troubleshooting Allen Bradley Power-Flex variable frequency drives and Kinetix multi-axis servo drives.
  • Solid working knowledge of Field bus Networks (ProfiNet,DeviceNet, Ethernet/IP, Safety rated field bus networks).
  • Radio frequency identification devices (RFID) and all the accompanying components (Receiver, antenna, puck, reader).
  • PID tunning and closed feedback loops.
  • Serial communication (RS-232, RS-422, RS-485, ProfiBus, Modbus RTU, Data Highway) between PLCs, instruments and microcontrollers.
  • Ethernet communications between machine PLCs and embedded data collection systems.
  • Equipment engineering experience within the Medical device industry (Preferred).
  • Experience with Vision systems is a plus (Cognex, Keyence, Fanuc) (Preferred).
  • Experience programming/troubleshooting Beckman or B&R (ABB) PLCs (Preferred).

What We Offer

Full range of medical benefits, dental, vision, Life Insurance, Matching 401K, PTO, Tuition Reimbursement, Employee discounts at local retailers.

Flextronics is an Equal Opportunity Employer and employment selection decisions are based on merit, qualifications, and abilities.

We celebrate diversity and do not discriminate based on age, race, religion, color, sex, national origin, marital status, sexual orientation, gender identity, veteran status, disability, pregnancy status, or any other status protected by law.

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