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Injection Molding Process Specialist

2 months ago


Lawrence, Kansas, United States Berry Global Full time

Position Overview:

About Berry Global

At Berry Global, we leverage the diverse talents of our workforce, comprising over 40,000 individuals across more than 250 locations worldwide. Our mission is to design, develop, and manufacture innovative solutions that align with the principles of the circular economy. We recognize the immense potential of our employees, whose unique skills and experiences contribute to a future filled with innovation and impact. Our culture prioritizes people, fostering individual growth, diversity, and collaboration to enhance our collective success.

Key Responsibilities:

  • Ensure adherence to all corporate and facility safety protocols.
  • Maintain compliance with ISO standards through diligent process and quality record management.
  • Provide leadership, guidance, and training to all members of the process team.
  • Employ process control methodologies such as Six Sigma, Statistical Process Control (SPC), and Designed Experiments to identify and resolve issues while enhancing process control and capability.
  • Oversee the activities of process technicians in troubleshooting manufacturing or quality challenges, recommending preventive measures, and optimizing existing products while facilitating the launch of new products.
  • Develop and uphold systems for performance metrics, failure costs, control mechanisms, quality benchmarks, and product/process capabilities, utilizing tools like statistical analysis, Pareto charts, flow diagrams, and Failure Mode and Effects Analysis (FMEA).
  • Establish and sustain a process and quality assurance audit function to guarantee compliance with established standards and specifications.
  • Formulate root cause analysis and corrective action strategies.
  • Lead initiatives to stay informed about industry trends that drive enhancements in product quality, consistency, process efficiency, or cost savings.
  • Collaborate with plant teams to define process specifications, including machinery setups, operational conditions, tolerances, processing protocols, and packaging requirements.

Qualifications:

Bachelor's degree in Engineering or equivalent experience is required. A minimum of five years in Process, Maintenance, or Operations roles within a manufacturing setting is preferred. Experience in Injection Molding is highly advantageous. Strong competency in engaging and leading teams is essential. Candidates should possess exceptional analytical and problem-solving abilities, along with excellent interpersonal skills to support a collaborative culture. A commitment to excellence and a strong desire to achieve are vital attributes.