Principal Vision and Tooling Engineer

7 days ago

Efland NC United States bioMerieux Full time
Job Title: Principal Vision and Tooling Engineer

At bioMerieux, we are seeking a highly skilled Principal Vision and Tooling Engineer to join our team. As a key member of our manufacturing operations, you will be responsible for planning, directing, and coordinating manufacturing equipment and processes to produce high-quality injection/blow molded plastic products.

Key Responsibilities:
  • Coordinate molding efforts on new program launches, set up and/or revise manufacturing processes, and assist manufacturing operations in problem-solving and continuous process improvements.
  • Monitor the effectiveness of processes, quantify results, document, and present findings to management, and prepare reports.
  • Mentor and provide training to other injection/blow molding personnel.
  • Function as a Plastics/Vision Subject Matter Expert (SME) to assist with the development, production, and maintenance of plastic parts.
  • Troubleshoot problems with existing parts, determine root cause, and resolve issues from non-conforming materials.
  • Assist with Change Requests, First Article Inspections, Validation/Verification of new parts and changes following our quality control policies and processes.
  • Travel as needed to work with vendors.
  • Develop and implement machine vision systems to measure various plastic part parameters.
  • Specify machine vision components, acquire quotes, and facilitate purchase justifications.
  • Design machine vision mounts, supervise fabrication, and installation of the machine vision mounts.
  • Maintain various machine vision software applications.
  • Assist suppliers with drafting quality protocols and overseeing their execution, including use of reject artifacts to challenge and verify the machine vision system's reject detection and rejection mechanisms.
  • Develop and deploy a relevant operator interface to facilitate inspection results, pass/fail counters, and manual inspection results counter reset functions.
  • Analyze and interpret data collected from vision systems specific to tooling applications, develop a time-stamped record for each inspection variable and attribute data, and create a means to consistently reject bad parts and approve good parts.
  • Monitor and report issues with injection/blow molds, make recommendations for refurbishment based on production factors such as cycles, process capability, and tooling history.
  • Develop new processes, assess, and document new and existing processes, implement and evaluate changes to existing processes designed to improve product quality, productivity, and overall equipment efficiency.
  • Implement technical solutions, including statistical methodology, to meet customer cost, quality, and delivery expectations.
  • Use Lean Manufacturing, Six Sigma, and other techniques to analyze process data, determine capabilities, and improve processes.
  • Provide technical leadership and mentorship to process technicians, operators, and other molding personnel.
Requirements:
  • Bachelor's degree in Engineering or Material Science with 10 years of experience in vision, or an Associate's degree with 15 years of experience in vision systems, or a high school diploma/GED with 20 years of experience in vision systems.
  • Designing, building, maintaining, troubleshooting machine vision systems.
  • Familiarity with a wide range of molding processes, including injection molding, blow molding, structural foam, compression molding, vacuum forming, etc.
  • Experience with tooling systems preferred but not required.
  • Working in a regulated industry, preferably FDA project management.
  • Able to travel in the 75% range, with most travel drivable from the Raleigh/Durham area.
  • Knowledge of statistical methods is a plus.
  • Able to prioritize projects and multitask between multiple projects in parallel.

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