Senior NPI Project Engineer
2 weeks ago
JOB DESCRIPTION:
The Senior NPI (New Product Introduction) Project Engineer plays a crucial role in supporting our New Product Introduction Engineering team by delivering advanced insights, technological expertise, project management, and tooling & equipment knowledge throughout the entire product launch, transition, and production release phases.
This position involves providing project and technological guidance alongside skilled engineers, technicians, and technical writers throughout the expedited NPI process, from understanding customer design specifications to new product launches, transitioning to manufacturing process engineering, and implementing lean and continuous improvement strategies to fulfill customer expectations.
KEY ROLE AND RESPONSIBILITIES:
Champion safety by leading process safety evaluations, ergonomic assessments, and process enhancement initiatives.
Offer senior-level guidance on NPI projects and within the NPI engineering division, focusing on the new product introduction process across all Tooling and Equipment Specifications, as well as validation stages including IQ, OQ, and PQ, while providing engineering support for mass production.
Operate independently or with minimal consultative direction towards long-term objectives and goals.Oversee NPI product engineering workflows to ensure comprehensive understanding and fulfillment of customer product requirements and specifications, ensuring proper documentation and deployment of initial product engineering changes on the production floor, along with full validation of the bill of materials.
Direct NPI project industrial engineering workflows to ensure completion of Process Flow, Time Studies, Capacity Analysis, and Labor Content Determination, as well as establishing Standard Hours for the plant/company Quote Process.
Collaborate with Cross-Functional Molding and Extrusion Centers of Excellence to ensure smooth integration of those workstreams as part of the NPI project subcomponents.
Lead NPI project equipment design workflows, including Validation and Qualification of Customer Mechanical Assemblies, reviewing necessary Equipment, Material, and Customer Dimensional, Functional, and Cosmetic Requirements, conducting Equipment Design Reviews, and approving Equipment release to Manufacturing.
Responsible for Total Productive Maintenance (TPM) of tools/fixtures and managing vendor relationships through IQMS or database.Employ lean process technologies and automation during NPI execution to continuously enhance manufacturing environments, driving cost efficiency, superior quality, and customer satisfaction.
Plan, implement, and execute complex engineering projects, including defining project philosophies, activities, milestones, and staffing requirements based on customer needs.
Assess and select equipment to facilitate process upgrades and new product introductions.Act as an advisor to management and clients on advanced technical processes and applications, as well as in evaluating new opportunities.
Demonstrate hands-on leadership by mentoring and training the engineering team for professional growth.Demonstrate all of Flexan's corporate values:
We foster an engaged culture.
We are committed to being safety and quality-driven in all our endeavors.
We value the choice to work here.
We operate with transparency, ethics, and integrity.
We consistently meet our expectations.
Minimum Qualifications:
Bachelor of Science in Engineering or a related discipline.
Typically 12+ years of relevant experience or a combination of equivalent education and experience.
Recent experience in a manufacturing setting.
Thorough understanding of ISO 13485 and FDA Quality System requirements.
Knowledge of financial, sales, and marketing aspects related to development and manufacturing.
Solid grasp of current software, tooling, and mechanical engineering challenges and requirements.
Proven ability to manage projects, polymer processing, equipment, and mechanical design.
Physical Demands:
Occasional lifting of up to 50 lbs.
Work Environment: 100% onsite.
20% travel may be required.
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