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Senior Manufacturing Engineer
1 month ago
Tesla's manufacturing engineering team is at the forefront of developing innovative processes that enable us to produce high-quality vehicles at an exceptional rate in a safe and ergonomic environment.
About the Role:We are seeking a senior manufacturing engineer to join our coatings team, responsible for designing and developing technically complex 2D/3D layouts for finishing/coating our products. This includes layout development, specification and validation, design for manufacturing, equipment specification and design, and installation and commissioning.
Key Responsibilities:- Develop 2D factory layouts in collaboration with engineering, procurement, and construction (EPC) firms.
- Work collaboratively to develop a utility matrix and create 2D layouts for the positioning of equipment and utilities.
- Partner with the packaging and material flow team to innovate cost-effective 2D layout solutions that optimize part presentation, increase packing density, and enhance sustainability for both automated and manual loading/unloading processes.
- Progress from 2D/3D layout solutions to developing a 3D factory simulation to accurately visualize and improve the manufacturing process and material flow.
- Design manufacturing equipment including safety gear, jigs, fixtures, and skids.
- Issue RFQs for equipment production or procurement with detailed specifications.
- Lead equipment design review sessions and guide vendors to meet operational and safety standards.
- Lead cross-functional collaboration and build relationships across the organization, including coordination with other process, equipment, mechanical, electrical, and support disciplines.
- Lead product design for manufacturability (DFM) and sustainability, including risk analysis, FMEA, and cost steering.
- Manage large-scale projects, including development of timing plans, risk identification, and project status reporting.
- 5 or more years of experience in a technology-based industry, where automated methods are utilized in the finishing/coating of consumer products.
- Hands-on experience with the development of functional and aesthetic finishing process layouts, material flow, and conveyance & factory simulation for automotive paint or powder coating.
- Utilizing factory simulation software (Process Simulate, FlexSim, Simul8, Digital Twin, WinMod, Iphysics) to plan, analyze, and optimize manufacturing processes.
- Experience with AutoCAD and Autodesk Revit (SolidWorks, Inventor, or Catia are preferred).
- Proficient in the development and deployment of PFMEAs.
- Knowledge of automated equipment systems and tools (robotic, vision, material handling, Conveyors, PLC, HMI, etc.).
- Travel required 25%.
- Bachelor's Degree in Manufacturing, Mechanical, Mechatronics, Industrial, or Chemical Engineering, or equivalent experience.
As a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:
- Aetna PPO and HSA plans > 2 medical plan options with $0 payroll deduction.
- Family-building, fertility, adoption, and surrogacy benefits.
- Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution.
- Company Paid (Health Savings Account) HSA Contribution when enrolled in the High Deductible Aetna medical plan with HSA.
- Healthcare and Dependent Care Flexible Spending Accounts (FSA).
- LGBTQ+ care concierge services.
- 401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits.
- Company paid Basic Life, AD&D, short-term and long-term disability insurance.
- Employee Assistance Program.
- Sick and Vacation time (Flex time for salary positions), and Paid Holidays.
- Back-up childcare and parenting support resources.
Critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance.
Weight Loss and Tobacco Cessation Programs.
Tesla Babies program.
Commuter benefits.
Employee discounts and perks program.
Expected Compensation: $80,000 - $240,000/annual salary + cash and stock awards + benefits.
Pay offered may vary depending on multiple individualized factors, including market location, job-related knowledge, skills, and experience. The total compensation package for this position may also include other elements dependent on the position offered. Details of participation in these benefit plans will be provided if an employee receives an offer of employment.
