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Process Engineer

1 month ago

Fort Worth, Texas, United States MP Mine Operations LLC Full time
Job Title: Process Engineer - Powder

MP Materials is seeking a highly skilled Process Engineer - Powder to join our team in designing and building a new metal, alloy, and magnet-making facility. This is a rare opportunity to have a central role in the development of a greenfield advanced manufacturing facility and helping to define the future of American manufacturing.

Key Responsibilities:
  • Provide technical coordination and support to the powder processing operation to meet all internal and customer requirements.
  • Work with production team members of upstream and downstream processes to ensure efficient and seamless integration across the full set of manufacturing operations in the factory.
  • Provide technical training and support to the production team.
  • Work with procurement, vendors, maintenance, operators, and other team members on equipment specification, design reviews, and commissioning of new plant.
  • Contribute to EHS risk assessments, HAZOP studies, regulatory compliance efforts, and other related activities.
  • Plan, execute, and assist with process, and procedure development for hydrogen decrepitation (HD) furnace, jet milling, and other powder processing processes.
  • Work closely with the R&D team in new process development to streamline and accelerate deployment of new technologies at the industrial scale.
  • Evaluate customer requirements and work in partnership with the broader manufacturing and engineering teams to define process control plans to meet customer specifications.
  • Monitor and direct changes to key operating parameters under to achieve high yield, consistent product quality, and minimal EHS impacts.
  • Supervise the daily use of quality control procedures, driving initiatives to ensure stable and efficient powder processing operations.
  • Identify and take the lead in investigating and resolving quality issues related to the powder production area.
Requirements:
  • BS degree in Metallurgy/Materials Science, Mechanical, Chemical Engineering, Chemistry, or related technical field.
  • 3-5 years' experience in metal powder processing with industrial scale processes and equipment.
  • Deep understanding of powder metallurgy processes for part manufacturing and powder quality control fundamentals such as particle size distribution (PSD), particle flowability, particle agglomeration, etc.
  • Knowledge and experience in gathering and tracking process control information for SPC.
  • Problem solving experience (FMEA, 8D, A3, Root Cause Analysis etc.).
  • Comfortable with equipment fault diagnosis, process development, PLCs, and P&ID.
  • Excellent written and verbal communication skills.
  • Experienced user of Microsoft Office suite.
Preferred Qualifications:
  • 5+ years of experience of industrial experience powder manufacturing, processing, and/or conducting powder metallurgy processes.
  • Deep technical knowledge of metal powder production, in particular milling, hydrogen decrepitation, and other comminution methods.
  • Practical experience in the safe handling of metal powders.
  • Experience with SAP.
  • Ability to identify and solve problems and convince others (from engineers, to operators, to management) that your solution is the right one.
  • Experience with programming, and process control operations; P&ID, PLC, CFD, MATLAB, Python, Mini -Tab, AutoCAD/Solidworks.

MP Materials is an equal opportunity employer and welcomes applications from diverse candidates. We are committed to creating an inclusive and respectful work environment.