Process Engineer

3 weeks ago

Fort Worth, Texas, United States MP Mine Operations LLC Full time
Job Summary:

MP Materials is seeking a highly skilled Process Engineer - Powder to join our team in designing and building a new metal, alloy, and magnet-making facility. As a key member of the Production Engineering team, you will work closely with other production team members to ensure seamless integration of powder production with upstream and downstream processes.

Key Responsibilities:

• Provide technical coordination and support to the powder processing operation to meet all internal and customer requirements.
• Work with production team members of upstream and downstream processes to ensure efficient and seamless integration across the full set of manufacturing operations in the factory.
• Provide technical training and support to the production team.
• Work with procurement, vendors, maintenance, operators, and other team members on equipment specification, design reviews, and commissioning of new plant.
• Contribute to EHS risk assessments, HAZOP studies, regulatory compliance efforts, and other related activities.
• Plan, execute, and assist with process, and procedure development for hydrogen decrepitation (HD) furnace, jet milling, and other powder processing processes.
• Work closely with the R&D team in new process development to streamline and accelerate deployment of new technologies at the industrial scale.
• Evaluate customer requirements and work in partnership with the broader manufacturing and engineering teams to define process control plans to meet customer specifications.
• Monitor and direct changes to key operating parameters under to achieve high yield, consistent product quality, and minimal EHS impacts.
• Supervise the daily use of quality control procedures, driving initiatives to ensure stable and efficient powder processing operations.
• Identify and take the lead in investigating and resolving quality issues related to the powder production area.

Requirements:

• BS degree in Metallurgy/Materials Science, Mechanical, Chemical Engineering, Chemistry, or related technical field.
• 3-5 years' experience in metal powder processing with industrial scale processes and equipment.
• Deep understanding of powder metallurgy processes for part manufacturing and powder quality control fundamentals such as particle size distribution (PSD), particle flowability, particle agglomeration, etc.
• Knowledge and experience in gathering and tracking process control information for SPC.
• Problem solving experience (FMEA, 8D, A3, Root Cause Analysis etc.).
• Comfortable with equipment fault diagnosis, process development, PLCs, and P&ID.
• Excellent written and verbal communication skills.
• Experienced user of Microsoft Office suite.

Preferred Qualifications:

• 5+ years of experience of industrial experience powder manufacturing, processing, and/or conducting powder metallurgy processes.
• Deep technical knowledge of metal powder production, in particular milling, hydrogen decrepitation, and other comminution methods.
• Practical experience in the safe handling of metal powders.
• Experience with SAP.
• Ability to identify and solve problems and convince others (from engineers, to operators, to management) that your solution is the right one.
• Experience with programming, and process control operations; P&ID, PLC, CFD, MATLAB, Python, Mini -Tab, AutoCAD/Solidworks.

Equal Employment Opportunity:

MP Materials is an equal opportunity employer and welcomes applications from diverse candidates. We are committed to creating an inclusive work environment that values diversity, equity, and inclusion. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, protected veteran status, or any other characteristic protected by law.

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