Safety Systems Specialist

4 weeks ago

Auburn Hills, Michigan, United States Spark Talent Acquisition Full time
Job Summary

We are seeking a highly skilled Safety Systems Specialist to join our team. As a key member of our engineering department, you will be responsible for providing expertise and direction in technical machine risk assessment and safety system design.

Key Responsibilities
  • Conduct thorough technical risk assessments of plant and equipment mechanical, electrical, pneumatic, and hydraulic systems to identify and minimize risks by design.
  • Determine the safety Performance Level rating for machinery based on identified risks (PLr).
  • Develop safety concepts for machine designs that meet the PLr rating, considering all system failure modes and potential breaches of operation, including system redundancy and suitably rated safety devices.
  • Apply software systems such as Sistema to evaluate machine safety system design.
  • Prepare technical reports with recommendations, clearly identifying priority actions.
  • Support budget planning and capex generation for machine safety improvements.
  • Collaborate with the Plant Operations Team to create plant and equipment safety improvement plans.
  • Work with Manufacturing Engineering on safety systems for new machine designs.
  • Advise on technical requirements for Lock-Out/Tag-Out and machine safe state for personnel intervention.
  • Attend machine commissioning events to ensure technical safety compliance.
  • Advise on the impact of machine modifications and safety requirements for multi-machine integration and certification.
  • Author technical documentation for safety standards, including safe procedures for setting and adjusting machinery.
  • Provide direction for technical safety checklists for plants to follow.
  • Conduct technical safety training for engineering personnel.
  • Must be fully conversant in CE conformity and its supporting directives and standards, especially related to ISO 12100 and ISO.
  • Must be fully conversant in regional safety conformity and its supporting directives and standards, applying the most stringent safety standard.
  • Communicate and advise on machine safety legislation updates.
  • Work closely with the global team and corresponding positions.
Requirements
  • Extensive knowledge of machine control systems and design for safety.
  • Knowledge of PLC systems and program construction for safe operation.
  • Ability to analyze and evaluate complex machine systems, including potential for abnormal events and their effect on system performance.
  • Ability to immediately identify machine hazards and potential for harm.
  • Attention to detail and problem-solving mindset.
  • Strong analytical skills for risk assessment.
  • Outstanding organizational, communication, leadership, interpersonal, and decision-making abilities.
  • Experience managing conflicting objectives and compressed timelines.
  • Ability to manage projects and support multiple priorities required.
  • Flexibility to work in a diverse environment.
  • Strong communications skills: ability to interact and communicate at all levels, with effective upward and downward communication skills demonstrated.
  • Proficient in the use of PC and Microsoft Office programs.
Experience and Qualifications
  • 10+ years of experience in a technical plant engineering position.
  • Experience in high-volume manufacturing line design, installation, commissioning, and launch.
  • Technical safety qualification such as Certified Machine Safety Expert (CMSE) required.
  • Experience with software-based machine safety evaluation such as Sistema.
Licensing and Special Certification Requirements
  • Valid driver's license.
Physical Requirements
  • Ability to work at a personal computer for extended periods of time.
  • Ability to travel globally to plants and customer sites.
Working Conditions
  • Occasionally lifts and carries up to 10 pounds.
  • Some work time is spent standing, walking, lifting, and bending.
  • Works within an automotive components manufacturing office setting and may be exposed to heat, cold, and fumes/chemicals.
Education
  • Bachelor's degree in Engineering required.

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