Production Manager

22 hours ago

Salem, Virginia, United States KIK Consumer Products Full time
Job Title: Production Manager

At KIK Consumer Products, we are seeking a highly skilled and experienced Production Manager to join our team. As a key member of our Site Leadership Team, you will be responsible for the overall management of our high-volume chemical and consumer products manufacturing plant.

Key Responsibilities:
  • Drive key departmental metrics related to safety, quality, cost, and production to ensure budget goals are met or exceeded.
  • Lead key productivity initiatives that may involve members of cross-functional teams from other shifts or departments.
  • Oversee programs to deliver positive employee relations, safety, communications, yield improvement, technology transfer, and process improvement to support operating and strategic goals.
  • Drive continuous improvement through good manufacturing practices, waste/cost reduction, productivity improvement, and cycle time reduction.
  • Ensure the success of all operational and maintenance metrics, including delivery, productivity improvement, material inventory, and quality improvement.
  • Communicate daily with production planning and counterparts regarding safety, quality, scheduling, delivery, workload capacity, and staffing issues.
  • Analyze equipment performance to identify continuous improvement opportunities.
  • Manage and evaluate individual performance within the department, mentoring and developing the team to continue to grow their technical and interpersonal skills.
  • Drive rapid problem-solving and root cause analysis from the production floor.
  • Achieve cost reduction targets, reduce waste, improve quality, identify and resolve ergonomic issues.
  • Understand and identify EH&S hazards, risks, and controls of the operations and activities at the site.
  • Drive the creation and improvement of standardized work.
  • Lead DC quality programs and initiatives to ensure quality KPIs are met or exceeded while managing customer returns processes.
  • Utilize tools such as performance appraisals, cross-training matrices, and succession planning to develop and improve the capabilities of all associates.
  • Inspire facility-wide teamwork by developing a culture of respect and employee involvement.
  • Monitor and participate in daily GEMBA walks, tracking and assessing trends of posted metrics, and providing updates and recommendations to the Director of Distribution.
  • Use PDCA or DMAIC to accurately identify, document, change, and maintain process improvements.
  • Proactively manage all DC-related capacity constraints, including people, space, and equipment, utilizing appropriate resource planning tools.
  • Develop relationships and metrics with carriers to ensure KIK receives the most economic and efficient service for our customers.
  • Lead distribution functions in current/future technologies and potential applications.
  • Lead the understanding and application of all lean methodologies, tools, and concepts.
Requirements:
  • Bachelor's degree in a related field or 5 years or more of equivalent experience in a manufacturing facility with lean manufacturing practices.
  • Knowledge of packaging or co-packaging and chemical manufacturing.
  • Thorough understanding of manufacturing plant operations (industry experience must include manufacturing).
  • Excellent communication skills, be well organized, and a team player.
  • Detail-oriented and accurate, able to multitask and prioritize workload.
  • Ability to work in a fast-paced environment.
  • Ability to work independently and to interact effectively with all levels of the organization.
  • Experience with integrated/computerized manufacturing systems, JDE experience preferred.
  • Proficient with Microsoft applications, strong understanding of Excel.
  • Excellent organizational, analytical, investigation, problem-solving, communication skills, and be a team player.
  • Continuous Improvement, Lean Manufacturing, or 5S experience preferred.
  • Leadership expertise in distribution, transportation, inventory control, and customer service.
  • Experience in facility design, layout, and consolidation and knowledge of the selection, specification, and procurement of storage mediums and material handling equipment.
  • Experience in developing Key Performance Indicators in a distribution environment.
  • Strong practical knowledge of Continuous Improvement methodologies applied to distribution, including kaizen leadership, visual controls, and 6S.
A Career with KIK Offers:

KIK offers very competitive salary and comprehensive benefits, including health, wellness, dental, vision, life, and disability insurance. You can plan for your future with KIK's retirement savings options, including employer match. KIK also recognizes the importance of continuing education and offers Education Assistance to our employees to encourage continued personal development and growth.

Thank you for your interest and consideration of a position with KIK Consumer Products.

KIK is an Equal Employment Opportunity/Affirmative Action employer. KIK does not discriminate against qualified applicants or employees based on race, color, age, religion, sex, pregnancy, national origin, ancestry, age, physical or mental disability, veteran status, status in uniformed services, sexual orientation, gender identity, gender expression, marital status, genetic information, or any other status protected by law.

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