Manufacturing Site Quality Leader
2 months ago
Role & Responsibilities:
* Facilitate and lead Site Leadership team in setting aggressive Quality goals for new and existing products
* Assess gaps in capabilities of core Quality Technical skills of the engineers and technicians involved in improvement, build and execute gap closure plans
* Identify and transfer best practices / regional-global standard work that drives high impact to reducing Customer quality issues, downtime, and profitability.
* Working as ONE TEAM with those responsible for Product Design, Process Design, and Customer Service drive aligned priorities and action plans to achieve goals for products produced at the site
* Lead the development and implementation of an effective Daily Management System for Quality within the Business System including o Point of impact Quality improvement process (KPIs, daily review and cadence of root cause problem solving)
o Site and GPP 'Compass Rooms' around development of 'Quality Lab' where we identify the top systemic issues and use root cause problem solving to drive permanent fixes leading to sustainable improvement results
o Site and GPP Monthly Operating Reviews focused on the quality of the systemic Root Cause Problem Solving and resource allocation.
* Work alongside GPP Quality teams to utilize Advanced Quality Planning skills/methods and Root Cause Problem Solving to accelerate rate of improvement including;
o Failure Mode & Effects Analysis (Process & Design) - driving a living identification of Quality risks and mitigation of those risks
o Process Control Plans and Design Standards/Design Control Plans - derived from FMEA and ensuring consistent practices that deliver 'right first time'
o Design Innovation - Design for 'X'?Quality-Reliability/Manufacturability-Assembly/Serviceability/Cost/etc? specifically related to Process Design
o Measurement Systems Analysis and Calibration
o Compliance and systems auditing
o Maintenance of 'Living' Control Plans as a basis of sustainment audit and feedback to New Product Development
* Facilitate development and implementation of appropriate inspection, test and containment processes to ensure customer impact of defects is minimized
* Lead the development and implementation of effective Quality Control processes including;
* Ensure Process Validation (delivers on functional requirements and specifications) for new products/services is done effectively to ensure Quality performance at full production rates
* Support implementation of strong Process Controls that prevent defects utilizing Mistake Proofing and Visual Management
Job Requirements
Critical Candidate Characteristics, Skills and Experience:
Education
Undergraduate degree in Engineering or Technology with preference for Graduate Degree in Business
Professional & Personal
* Proven track record of delivering results in a high-performance continuous improvement environment ideally including?
o Design and manufacturing of complex, highly engineered capital equipment with high degree of SKU mix/complexity
o Deep experience in using/teaching Quality Planning and Management tools and Root Cause Problem Solving
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