Core and Coil Assembler
3 weeks ago
The core and coil assembler role is a heavy mechanical assembly position that focuses on the internal assembly of our core and coils. In this role, an employee will work on functions such as landing coils using an overhead crane, placing top yoke steel by hand, using hydraulic equipment to press coils, and utilizing crimping equipment to connect insulated copper cables. An employee in this role must train, develop skills, and demonstrate proficiency in all of the following work center areas: Coil Landing, Core & Coil Assembly, and Internal Wiring. An employee may also learn additional skills in Booster Assembly and Rack and Cable Assembly.
PRINCIPLE DUTIES AND RESPONSIBILITIES
- Receive assignments and instructions from supervisor - both verbal and written. Follows drawings, Bill of Materials, and other established manufacturing procedures. Coordinate and communicate with supervision and team leads.
- Set up core.
- Land Coils onto a Core (E-Assemble) using a crane.
- Cut fix and spread core clamps.
- Set up Pressing equipment and Press unit.
- Lock in unit.
- Take pressing equipment off of the unit and Top Yoke.
- Perform work in other departments as needed.
- Have the ability to look up unit non-conformances electronically.
- Pull-in and complete Core & Coil Assembly for pre-lead ratio/inspection.
- May work in Med Power, Large Power or Extra High Voltage product lines.
- Assemble pressboard cylinders, end pack out, foot bars and phase barriers.
- Crimp & insulate connections.
- Assemble and wire the reactor.
- Build and assemble Booster Unit complete (set up core/e-assembly through wiring) as needed.
- Assemble Cleat & Leads Assemblies to unit (HV, LV, Top racks).
- Resistance Braze Coil Conductor Leads & Cleat & Lead connections as required.
- Braze sub-assemblies (bus bars, external assemblies, etc.) as required.
- Layout and assemble Wood and Cable (Cleat and Lead) Racks for mains and boosters.
- Assemble de-energized tap changer switches to wood racks.
- Stack shunt steel for both the top and bottom of the internal assembly
- Make minor repairs and machine maintenance. Write work orders for the repair of tooling and equipment.
- Complete specific contamination control and cleanliness maintenance procedures such as vacuuming, performing magnetic seeps, and cleaning other items.
- Complete 5S training and keep tools, equipment and work areas clean and orderly.
- Follows all safety procedures and policies of company.
- Will, as required, perform repair work on oiled component inside and outside of the tank.
- Assist in training of new operators.
Knowledge of brazing equipment, wire and cable cutters, grinders, disc sander, band saw, portable scaffolding and ladders, hydraulic crimpers, hydraulic jacks, pressing equipment, air pallets, chains, hooks, clamps, coil lifting spiders, overhead and jib crane, table saw, shears, various hand tools and others.
Materials used in this position include wood, cotton and crepe tape, connectors, metal and fiber bolts, and threaded stock, paper and fiber tubes, cable, buss bars, glue, pressboard, switch gear, silver solder, cleat and lead assemblies, assorted conductors of various size, top yoke, core assembly, windings, wood supports, spacer rings, insulating material, wood blocks and others.
Precision work and care required preventing major damage to components or unit. Operators work at heights up to approximately 18 feet. Top Yoke operation presents additional hazards because of sharp edges on steel. Assembly operations require mental and visual concentration to ensure compliance with engineering and quality specifications. S/he must be able to work in confined spaces, including working inside tanks.
EDUCATION AND EXPERIENCE
Required Education / Experience
High School Diploma or equivalent
CONTEXT
Reports To:
Production Supervisor
Number of Staff:
0
Department:
Core and Coil Assembly
Pay Grade
L15
Location
Waukesha
FLSA Status:
Non-Exempt
ADDITIONAL INFORMATION
Key Working Relationships
- Plant Supervision, Quality, Planning, etc.
- Engineering Organization, including mechanical, electrical and manufacturing engineering groups
Physical Demands
Must be able to stand for extended periods of time. Must be able to frequently walk and stand. Must occasionally be able to climb, balance, push, pull, carry and sit. Will minimally work below waist level.
Working Conditions
Shop-floor located on large manufacturing plant.
Prolec-GE Waukesha, Inc. is an equal opportunity employer and makes employment decisions without regard to race, color, religion, national origin, sex, sexual orientation, gender identity, age, genetic information, disability, protected veteran status, or any other reason prohibited by applicable law.
-
Core and Coil Assembler
1 month ago
Waukesha, Wisconsin, United States Prolec-GE Waukesha,Inc Full timeJob Title: Core and Coil AssemblerProlec-GE Waukesha, Inc. is seeking a skilled Core and Coil Assembler to join our team in a heavy mechanical assembly position. The successful candidate will be responsible for the internal assembly of our core and coils, working with various equipment and tools to ensure high-quality products.Key Responsibilities:Assemble...
-
Core and Coil Assembler
1 month ago
Waukesha, Wisconsin, United States Prolec-GE Waukesha,Inc Full timeJob DescriptionJOB SUMMARYThe core and coil assembler role is a critical position within our manufacturing plant, focusing on the internal assembly of our core and coils. In this role, an employee will work on functions such as landing coils using an overhead crane, placing top yoke steel by hand, using hydraulic equipment to press coils, and utilizing...
-
Core and Coil Assembler
2 months ago
Waukesha, United States Prolec Energy Full timeJOB SUMMARY The core and coil assembler role is a heavy mechanical assembly position that focuses on the internal assembly of our core and coils. In this role, an employee will work on functions such as landing coils using an overhead crane, placing top yoke steel by hand, using hydraulic equipment to press coils, and utilizing crimping equipment to connect...
-
Coil Preparation Specialist
4 weeks ago
Waukesha, Wisconsin, United States Prolec-GE Waukesha,Inc Full timeJob Title: Coil Preparation SpecialistJob Summary:This position operates and controls the process of coils through a process chamber. The successful candidate will be responsible for sizing medium and large power windings for assembly to core and assisting in the training of new employees in the area.Key Responsibilities:Receive assignments and instructions...
-
Coil Winder Specialist
4 weeks ago
Waukesha, Wisconsin, United States Prolec-GE Waukesha,Inc Full timeJob SummaryThe Coil Winder role is a critical assembly position at Prolec-GE Waukesha, Inc. that focuses on the precise assembly of coil windings. In this position, you will train to set up and wind medium and large power 1 and 2 wire disc windings, multiple disc windings from 1 to 16 wires, and screw and RV windings.Key ResponsibilitiesReceive assignments...
-
Coil Winder Disc
3 weeks ago
Waukesha, United States PROLEC-GE WAUKESHA Full timeJOB REQUIREMENTS: JOB SUMMARY The Coil Winder role is a heavy assembly position that focuses on the assembly of our coil windings. In this position you would train to set up and wind medium and large power 1 and 2 wire disc windings, multiple disc windings from 1 to 16 wires, and screw and RV windings. PRINCIPLE DUTIES AND RESPONSIBILITIES Receive...
-
Assemble Transformers with Precision
4 weeks ago
Waukesha, Wisconsin, United States Eaton Full timeTransformers Assembly Job DescriptionEaton is seeking a skilled Assembler (Stacking) to join our team in Waukesha, WI. The successful candidate will be responsible for assembling coils, steel cores, and clamps to initiate the building process for Transformers.Key Responsibilities:Assemble coils, steel cores, and clamps to initiate the building process for...
-
Coil Winder Disc
23 hours ago
Waukesha, United States Prolec Energy Full timeJOB SUMMARY The Coil Winder role is a heavy assembly position that focuses on the assembly of our coil windings. In this position you would train to set up and wind medium and large power 1 and 2 wire disc windings, multiple disc windings from 1 to 16 wires, and screw and RV windings. PRINCIPLE DUTIES AND RESPONSIBILITIESReceive assignments and instructions...
-
Coil Winder Disc
32 minutes ago
Waukesha, United States Prolec-GE Waukesha, Inc Full timeJOB SUMMARY The Coil Winder role is a heavy assembly position that focuses on the assembly of our coil windings. In this position you would train to set up and wind medium and large power 1 and 2 wire disc windings, multiple disc windings from 1 to 16 wires, and screw and RV windings. PRINCIPLE DUTIES AND RESPONSIBILITIES Receive assignments and...
-
Tanker - Assembler
2 days ago
Waukesha, United States Equiliem Full timeThe assembly tanker is responsible for Tank substation and three-phase pad-mounted transformers, making all necessary connections to bushings, switches, etc. In this Function You Will *Locates and moves tanks, parts, and covers to assembly area. *Assembles bushings and current transformers to cover or tank as specified. *Mounts cores and coils in tank and...
-
Coil Winder Screw/RV
3 months ago
Waukesha, United States Prolec Energy Full timeJOB SUMMARY The Coil Winder role is a heavy assembly position that focuses on the assembly of our coil windings. In this position you would train to set up and wind medium and large power 1 and 2 wire disc windings, multiple disc windings from 1 to 16 wires, and screw and RV windings. PRINCIPLE DUTIES AND RESPONSIBILITIESReceive assignments and instructions...
-
Coil Winder Screw/RV
3 months ago
Waukesha, United States Prolec-GE Waukesha, Inc Full timeJOB SUMMARY The Coil Winder role is a heavy assembly position that focuses on the assembly of our coil windings. In this position you would train to set up and wind medium and large power 1 and 2 wire disc windings, multiple disc windings from 1 to 16 wires, and screw and RV windings. PRINCIPLE DUTIES AND RESPONSIBILITIES Receive assignments and...
-
3rd Shift Mechanical Assembler
1 month ago
Waukesha, United States Kelly Full timeAt Kelly®, we’re passionate about helping you find a job that works for you. How about this one? We’re seeking a Mechanical Assembler to work for our client in Milwaukee, WI. With us, it’s all about finding the job that’s just right. 3rd Shift - Sunday - Thursday - 11:00pm - 7:00am Pay is $29.29/hr depending on experience Why you should apply...
-
Assembly Tanker Specialist
4 weeks ago
Waukesha, Wisconsin, United States Belcan Full timeJob Summary: We are seeking a skilled Assembly Tanker I to join our team at Belcan. As an Assembly Tanker I, you will be responsible for assembling and testing tank substations and three-phase pad-mounted transformers.Key Responsibilities:Locate and move tanks, parts, and covers to the assembly area.Assemble bushings and current transformers to the cover or...
-
Laborer
3 weeks ago
Waukesha, United States Belcan Full timeThe Stacker assembles coils, steel Cores, and clamps to initiate the building process for Transformers. Sets up stack tables for proper dimensions, and stacks steel according to specifications. The stacker also welds core clamp assemblies in place.In this Function You Will*Follows bills of material for required core steel assemblies to be cut....
-
Laborer
3 weeks ago
waukesha, United States Belcan Full timeThe Stacker assembles coils, steel Cores, and clamps to initiate the building process for Transformers. Sets up stack tables for proper dimensions, and stacks steel according to specifications. The stacker also welds core clamp assemblies in place.In this Function You Will*Follows bills of material for required core steel assemblies to be cut....
-
Laborer
2 weeks ago
Waukesha, United States Belcan Full timeThe Stacker assembles coils, steel Cores, and clamps to initiate the building process for Transformers. Sets up stack tables for proper dimensions, and stacks steel according to specifications. The stacker also welds core clamp assemblies in place.In this Function You Will*Follows bills of material for required core steel assemblies to be cut....
-
Laborer
2 weeks ago
waukesha, United States Belcan Full timeThe Stacker assembles coils, steel Cores, and clamps to initiate the building process for Transformers. Sets up stack tables for proper dimensions, and stacks steel according to specifications. The stacker also welds core clamp assemblies in place.In this Function You Will*Follows bills of material for required core steel assemblies to be cut....
-
Cutter Stacker Operator
4 weeks ago
Waukesha, Wisconsin, United States Prolec-GE Waukesha,Inc Full timeJob DescriptionJOB SUMMARYThe cutter stacker role is a critical part of our manufacturing process, responsible for building the core of our products. This role involves two main tasks: cutting electrical steel and stacking the steel to manufacture our cores. The cutter stacker operates core steel shearing and cutting equipment, setting up and stacking single...
-
Hardware Assembly Technician
4 weeks ago
Waukesha, Wisconsin, United States Express Employment Professionals Defunct Full timeJob Requirements:As a skilled Assembly and Fabrication Technician, you will be responsible for assembling and fabricating steel poles, threading and tapping ends, welding handles, and bending poles to precise angles. Additionally, you will cut and strip 4-core, 16-gauge cable wire, crimp wires to connectors or contact blocks, and run cables through poles.Key...