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Exterior Systems Engineer

3 months ago

Irvine, United States Ford Motor Company Full time
Job Description

What you'll be able to do:
  • Package and develop large exterior trims within the vehicle architecture following Class A surface and design directions
  • Integrate technical, feasibility, manufacturing, and program requirements into the exterior design and theme development from concept through final production release
  • Transfer engineering and key regulatory requirements to design, provide feasibility and technical input, and provide limitations feedback
  • Generate concept alternatives and feasible solutions for technically challenging areas in design with functional and program assumptions
  • Own CAD and BOM for systems and components, deliver system and component design including surface development, structures, datum strategy, attachments, and GD&T
  • Interpret aerodynamics and CAE simulation, test results, integrate recommendations into exterior design
  • Collaborate with cross-functional teams within engineering, manufacturing, and purchasing to ensure system manufacturing, assembly feasibility, and serviceability. Support vehicle development milestones and prototype/production build events
Responsibilities

The minimum requirements we seek:
  • B.S. in Mechanical Engineering or a related field
  • 8+ years of experience working on production vehicle development and launch for large exterior trims
  • 6+ years of experience utilizing CAD (3DX, Catia, NX, ICEMSURF, or Alias) collaboratively, designing exterior trims with injection molding, compression molding and other related processes, 3DX and CATIA preferred
  • 6+ years of experience in exterior systems design, development, release for fascia, rocker panel, front end module or related systems
Qualifications

Our preferred requirements:
  • Strong mechanical engineering fundamentals, with preferred to have experience designing exterior trim components and assemblies
  • Strong understanding of the materials and manufacturing processes such as injection molding, compression molding, composites, paint and other surface finishes
  • Strong Understanding of differences in design and engineering based on production volume and functional and cosmetic features
  • Strong familiarity with legislative requirements affecting the design feasibility
  • Strong understanding of GD&T, craftsmanship and CMF and how design execution would be affected
  • Experience in working on automotive Class A surface feasibility assessment and development, vehicle layout/package, including body structures, exteriors, closures, glazing
  • Hands-on experience in building and launching automotive products