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Exterior Systems Design Engineer
2 months ago
As an Exterior Systems Engineer at Ford Motor Company, you will play a critical role in the development and launch of large exterior trims for our production vehicles.
Key Responsibilities- Develop and package exterior trims within the vehicle architecture, ensuring Class A surface and design directions are met.
- Integrate technical, feasibility, manufacturing, and program requirements into the exterior design and theme development.
- Transfer engineering and key regulatory requirements to design, provide feasibility and technical input, and provide limitations feedback.
- Generate concept alternatives and feasible solutions for technically challenging areas in design, considering functional and program assumptions.
- Own CAD and BOM for systems and components, delivering system and component design, including surface development, structures, datum strategy, attachments, and GD&T.
- Interpret aerodynamics and CAE simulation, test results, and integrate recommendations into exterior design.
- Collaborate with cross-functional teams to ensure system manufacturing, assembly feasibility, and serviceability, supporting vehicle development milestones and prototype/production build events.
- B.S. in Mechanical Engineering or a related field.
- 8+ years of experience working on production vehicle development and launch for large exterior trims.
- 6+ years of experience utilizing CAD (3DX, Catia, NX, ICEMSURF, or Alias) collaboratively, designing exterior trims with injection molding, compression molding, and other related processes.
- 6+ years of experience in exterior systems design, development, and release for fascia, rocker panel, front end module, or related systems.
- Strong mechanical engineering fundamentals, with experience designing exterior trim components and assemblies.
- Strong understanding of materials and manufacturing processes, such as injection molding, compression molding, composites, paint, and other surface finishes.
- Strong understanding of differences in design and engineering based on production volume and functional and cosmetic features.
- Strong familiarity with legislative requirements affecting design feasibility.
- Strong understanding of GD&T, craftsmanship, and CMF, and how design execution would be affected.
- Experience in working on automotive Class A surface feasibility assessment and development, vehicle layout/package, including body structures, exteriors, closures, glazing.
- Hands-on experience in building and launching automotive products.
