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Continuous Improvement Engineer I

3 months ago

Mounds, United States Oil-Dri Full time

Job Overview: This position is responsible for designing, constructing, and improving manufacturing equipment, systems, processes, plants, and facilities to achieve business objectives via capital project management. The role focuses on process controls and automation using PLC/HMI systems and field devices, including VFDs integrated into high-level process control schemes. The Control Engineer I will also support ODCA's strategic Mission and WE CARE values by utilizing engineering skills associated with ODCA's business goals and managing portfolio projects to ensure products and processes meet customer requirements. Responsibilities: Demonstrate knowledge and ability to integrate existing operations lacking process controls under complex control schemes to increase rate, improve yield, or reduce operator inputs physically or improve product quality or reduce process variation. Provide leadership and project management skills to successfully implement projects in a cost-effective, timely manner. Manage projects independently with complex scopes of work in processing, packaging, and mining. Highly familiar with Allen Bradley process controls family of products. Ability to monitor and record data using Historian Data Management tools. Develop process and instrumentation diagrams, single-line diagrams, plant and equipment layouts, equipment lists, materials lists, plans, schedules, cost estimates, project economics, and other necessary data for minerals plans. Provide clear and effective guidance to consultants, contractors, and other outside services under your direction. Provide engineering services and expertise to maintenance and operating managers. Coordinate and communicate regularly and effectively with all stakeholders in a team environment, keeping them up to date on progress toward goals and commitments. Document projects and processes and provide training as required to support operations, maintenance, procurement, finance, and others as needed. Maintain project records according to established policy. Consult extensively with operations and maintenance at every step to ensure their needs are met and their ideas are used when appropriate. Build effective working relationships with managers, supervisors, and workers. Make or endorse cost estimates for capital projects and initiate capital requests. Direct activities and approve expenditures against budgeted projects you manage. Confirm and approve project invoices. Maintain and report performance against budget as to amount committed, paid, and forecast to complete. Perform other duties as required. Qualifications: Education: Bachelor of Science (BS) in an engineering or technical field preferred. Degree in minerals, packaging, mechanical, electrical, chemical, or civil engineering preferred. At least 0-3 years related experience and/or training in a manufacturing environment. An equivalent combination of education and experience is allowed. Certificate as a Project Manager by the Project Management Institute (PMI) or equivalent certification and/or successful experience in using equivalent project management skills is desired, as determined by manager and/or annual goals. Skills & Abilities: Experience in designing plants, process lines, packaging lines, and infrastructure. Ability to develop Process Control Narratives, including definition of alarm and fault conditions, for automation scope development. Basic electrical power knowledge; sizing VFDs, breakers, and motor cabling when needed. Experience in solids handling, combustion, drying operations, milling and screening, environmental compliance, packaging, power distribution, and instrumentation preferred. Helpful areas of experience include sizing, layout, specification, selection, and installation of standard equipment such as pumps, fans, pipes, ducts, burners, mills, grinders, crushers, conveyors of all types; rotary, fluid bed, and flash dryers; screens, classifiers, mixing, spraying, packaging powders and granules using equipment such as baggers (range: three-pound packages to bulk rail), collators, palletizers including robotic, foundation and building design, electrical power and control, instrumentation (Predominant environment is Allen Bradley ControlLogix PLC with Ethernet/IP network), environmental compliance, safety, quality management. Must be able to multi-task, prioritize, and delegate tasks readily. This position requires an excellent communicator who can lead co-workers at various levels. Strong interpersonal skills, plus oral and written communication skills, including excellent presentation skills. Must be able and willing to work extended hours as required (including weekends). Able to work with minimal supervision. Ability to add, subtract, multiply, and divide in all units of measure, using whole numbers, common fractions, and decimals. Ability to compute rate, ratio, and percent and to draw and interpret bar graphs. Ability to apply advanced mathematical concepts such as exponents, logarithms, quadratic equations, and permutations. Ability to apply mathematical operations to tasks such as frequency distribution, determination of test reliability and validity, analysis of variance, correlation techniques, sampling theory, and factor analysis. Ability to define problems, collect and analyze data, establish facts, and draw valid conclusions. Ability to interpret a variety of technical instructions in mathematical or diagram form and deal with abstract and concrete variables. Knowledge of database, project management, spreadsheet, and word processing software, electronic mail, statistical software, graphics, technical diagrams, flow charts, etc. Must be able to sit on required equipment throughout a shift. Must be able to lift 50 pounds frequently. Bending, reaching, twisting, stooping, walking, and climbing stairways and ladders frequently. Good sight and hearing to avoid hazards. Must be able to function in the required role while wearing appropriate PPE including, but not limited to: Safety glasses, hearing protection, dust mask, protective coveralls, and other equipment as required by a hot/cold, dusty, loud industrial environment. #J-18808-Ljbffr