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Senior Electrical Controls Engineer
3 months ago
Summary
The Senior Electrical Controls Engineer will develop and implement advanced engineering projects using custom automation control solutions and software to improve operational efficiencies in a manufacturing environment.
Responsibilities
- Generate scope of work and procure vendor bids for assigned projects or proposals. Act as project lead, supervising external contractors and internal personnel, ensuring timely periodic communication with stakeholders for project status, estimates, design reviews, purchasing, quality acceptance, training, and technology transfer.
- Develop and direct software and hardware solutions to support innovative activities for motion control, vision inspection, and data collection. Maintain awareness of existing and new technology, systems, and applications.
- Support project manager or lead engineer during FAT (Factory Acceptance)/SAT (Site Acceptance) testing, equipment installation, startup, and commissioning with machine control debugging and troubleshooting.
- Provide design, installation, maintenance, and safety documentation for new machinery control systems, including schematics, software manuals, functional specifications, and maintenance procedures. Conduct training of maintenance personnel and associates on new equipment, providing complete operational descriptions and documentation.
- Perform all other duties as assigned.
Requirements
- BS in Electrical Engineering required; MS in Engineering preferred.
- Minimum of 7 years of electrical engineering experience, with at least half in a manufacturing environment managing engineering projects.
- In-depth understanding of common controls architecture, especially Rockwell Automation Technology, including PLC, HMI, Drive Controllers, and Communication software (RSLinx, RSLogix, FactoryTalk View, Ethernet, Devicenet).
- Working experience with SolidWorks/AutoCAD. Understanding of industrial machines, including the integration of electromechanical or pneumatic motion and robotics.
- Must be able to be present in the manufacturing environment and interact with equipment on a regular basis for extended periods, subject to normal exposures to dust, heat, chemicals, and noise.
- Ability to travel (domestic and international) between facilities to support installations, vendors, and training for meetings, tool analysis, and presentations.
- Demonstrated knowledge of IEC and NFPA-70E standards; working knowledge of AutoCAD.
- Experience with Six Sigma and Lean methodologies and tools.