Reliability Engineer II

3 weeks ago

Carrollton, United States Insight Global Full time

Job Purpose:

The Reliability Engineer champions the implementation of reliability best practices. This role will also evaluate new best-known methods and technologies to continuously improve equipment reliability.

Key aspects of this position include:

* Working with various plant teams and areas to identify, evaluate, and implement reliability improvement opportunities through changes to operating and maintenance procedures, and equipment upgrades.

* Analyzing equipment history to identify reliability improvement opportunities.

* Deploying root cause analysis methods and tools on problems or failures that have resulted in consequential impacts related to machine downtime and / or maintenance expense.

* Participating in new equipment selection and deployment processes to ensure reliability and maintainability principles are included in the design and implementation activities.

* Supporting the Autonomous Maintenance process by contributing to the design and selection of operator inspections and tasks to sustain equipment condition and performance.

Overview:

* Promoting the following reliability strategies:

o Planned corrective maintenance is more effective than reactive maintenance.

o Time based preventive maintenance is more effective than plan corrective maintenance.

o Condition based (predictive) maintenance is more effective than time based preventive maintenance.

o Prevention of maintenance is the best comprehensive maintenance strategy.

* Participating in audits to measure and validate progression and performance in the reliability journey.

* Utilizing reliability centered maintenance (RCM) principles to optimize the equipment maintenance strategy.

* Serving as a subject matter expert of the computerized maintenance management system (CMMS) and assist in end user training efforts to ensure master and transactional data integrity and accuracy.

Description:

* Interacts with reliability engineers at other plants to share findings from failure analyses along with solutions to problems identified.

* Monitors equipment MTTR and MTBF performance to identify reliability improvement opportunities.

* Examines defects and issues identified during PM and PdM activity and utilizes this information for PM optimization.

* Participates in new and modified equipment design and installations.

* Assists in spare part reviews to ensure adequate stocking levels as determined by consumption due to normal wear and failure frequency.

* Identifies risks of obsolescence and proposes mitigation strategies.

* Introduces tools and techniques in performing preventive and predictive maintenance activity and prescribes frequency of activity through CMMS maintenance plans.

* Provides training and support of precision maintenance processes such as alignment and balancing.

* Develops a world class lubrication program and monitors performance and execution.

* Supports autonomous activities and provides skills training to operations team members.

* Drives proactivity performance through supervision of planners and participation in scheduling activities with planners and coordinators.

* Ensures CMMS users have been trained in system utilization, and audits activity to sustain system integrity.

Qualifications and Experience Requirements

* Individual must be a degreed engineer with a minimum of 5 years of experience working in a manufacturing environment with focus on reliability and maintainability.

* The Reliability Engineer must possess a thorough knowledge of methodologies including Failure Modes and Effects Criticality Analysis (FMECA), Root Cause Analysis (RCA), Reliability Centered Maintenance (RCM), and Total Productive Maintenance (TPM).

* Must be able to train others on reliability activities while also capable of facilitating analyses that utilize reliability methodologies.

* The Reliability Engineer must also be familiar with common condition based, predictive technologies such as vibration, thermal, ultrasonic, oil and circuit analyses.

Competencies Required:

* Functional/Technical Skills

* Problem Solving

* Decision Quality

* Total Work Systems

* Drive for Results

* Motivating Others

* Building Effective Teams

Additional Info:

* Performance Measures and Indicators utilized to measure the Engineer's effectiveness:

* Equipment Reliability -- Mean Time Between Failure (MTBF)

* Equipment Maintainability -- Mean Time to Repair (MTTR)

* RCA investigations and corrective actions completed

* Cost avoidance through effective PM / PdM inspections

* PM Compliance and Yield

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