Reliability Engineer
2 weeks ago
Job Description:
The Reliability Engineer plays a pivotal role in implementing and advancing reliability best practices within the organization. This position requires a strong foundation in reliability engineering and a demonstrated ability to drive improvements through strategic analysis and problem-solving techniques.
Must Have Qualifications:
- Bachelor's degree in engineering or related field.
- Minimum 4 years of experience in reliability engineering.
- Proficiency in problem-solving methodologies, including root cause analysis.
- 4 years experience with predictive maintenance technologies.
- 4 years experience examining defects and issues identified during PM and PdM activity
- Strong communication skills and ability to work collaboratively in a team environment.
Preferred Qualifications:
- Previous experience with SAP PM.
- Demonstrated ability to drive continuous improvement initiatives.
- Familiarity with maintenance management systems and tools.
Key Responsibilities:
- Collaborate with cross-functional teams to identify, assess, and implement opportunities for enhancing equipment reliability through procedural enhancements, maintenance protocol adjustments, and equipment upgrades.
- Utilize historical equipment data to identify trends and areas for reliability enhancement.
- Apply root cause analysis methodologies to investigate and address issues leading to machine downtime or increased maintenance costs.
- Contribute to the selection and deployment of new equipment, ensuring reliability and maintainability principles are integrated into the design and implementation phases.
- Support Autonomous Maintenance initiatives by assisting in the design and selection of operator inspections and tasks to uphold equipment performance.
- Advocate for proactive maintenance strategies, emphasizing the importance of planned corrective, preventive, and predictive maintenance over reactive approaches.
- Participate in audits to assess and validate progress in the reliability improvement journey.
- Leverage reliability-centered maintenance principles to optimize equipment maintenance strategies.
- Serve as a subject matter expert for the computerized maintenance management system (CMMS), offering guidance and support to ensure data integrity and accuracy.
- Champion the facility's root cause analysis (RCA) process, leading failure analyses to identify corrective actions and prevent recurrence.
- Collaborate with reliability engineers across multiple sites to share insights and solutions from failure analyses.
- Monitor equipment Mean Time To Repair (MTTR) and Mean Time Between Failures (MTBF) to identify opportunities for reliability enhancement.
- Analyze defects and issues identified during preventive and predictive maintenance activities to optimize maintenance procedures.
- Contribute to the design and installation of new and modified equipment, considering reliability implications.
- Assist in spare part management to ensure adequate stocking levels and mitigate risks of obsolescence.
- Introduce and implement tools and techniques for preventive and predictive maintenance activities, prescribing maintenance frequencies through CMMS maintenance plans.
- Provide training and support for precision maintenance processes, such as alignment and balancing.
- Develop and oversee a comprehensive lubrication program, monitoring performance and execution.
- Support autonomous maintenance activities and provide skills training to operations team members.
- Drive proactive performance by supervising planners and participating in scheduling activities.
- Ensure CMMS users are proficient in system utilization and conduct audits to maintain system integrity.
- Serve as a subject matter expert for SAP PM within the plant.
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