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Mechanical Design Engineer Battery and Power Electronics

4 months ago

Auburn Hills, United States LER TechForce Full time
Are you looking to work for a company that provides an innovative work environment, and your voice is heard? We have a need for a Mechanical Design Engineer that has worked on Batteries and Power Electronics. This role is a hybrid role based in Auburn Hills.

Who we are:
For over 20 years LER has been working with customers across North America to meet their engineering resource challenges.
Learn more about us

The Senior Mechanical Design Engineer will be responsible for the design and development of various battery pack and power electronics applications in support of e-mobility projects. These projects will include elements of mechanical, electrical and/or thermal components as well as complete battery pack assembly. The right candidate will support the mechanical design of these systems from concept initiation through production release

Job Responsibilities:
  • Lead project activities in mechanical and/or thermal design in battery pack and power electronics engineering for e-mobility applications.
    • Mechanical packaging for various cell formats (cylindrical, prismatic, pouch)
    • Mechanical packaging for various pack components (modules, busbars, wiring, connectors, control modules, cold plates, cooling hoses)
    • Mechanical design and vehicle integration of power electronic enclosures and or thermal systems including implementation of sealing and venting strategies.
  • Perform design activities such as
    • Module design and development (cell mounting, spacing, connecting, cooling)
    • Mechanical / structural design (durability, crash, light weighting)
    • Integration of electrical systems and components (fuses, contactors, wiring)
    • Cooling system design for thermal management
    • Production release and development cycle experience
    • Interface with suppliers to execute supplier quality processes such as PPAP
    • BOM management / reporting
    • Change management
    • Documentation and report creation
  • Create 2D drawings based on parametric CAD models per ANSI and ISO standards
    • Datum strategies, Geometric Dimensioning & Tolerance (GD&T), Stack up Analysis, Design for Manufacturing and Design for Assembly.
  • Work closely with and lead cross functional team members (vehicle, modeling and simulation, software, functional safety)
  • Communicate project progress to leadership and manage project risk
  • Prepare for and participate in formal and informal design review activities
  • Coordinate design activities with global partners


Required Qualifications:
  • BSME
  • 5 years minimum experience in mechanical, electrical and/or thermal products for production applications
  • Knowledge in engineering materials. Should have good understanding of different materials and grades
  • Strong interpersonal skills
  • Fundamental understanding of mechanical simulation techniques and processes
  • Advanced knowledge of manufacturing processes
  • Experience following a product development process
  • DVP development and reporting
  • DFMEA / Risk analysis development
  • Excellent written, verbal and presentation skills in English
  • Basic knowledge in automotive certification standards (UN, UL, IPC, SAE, ISO and FMVSS) and design for manufacturability.
  • Basic power electronic and EV systems and architecture knowledge (DC/DC, Inverters, Batteries Chargers etc.…)
  • Proficient in 2D drawing and 3D CAD creation and release on commercial platforms namely CREO, NX and CATIA.
    • Must have hands on design skills in using the CAD to route wire harnesses, sheet metal parts, plastic components, and machined components
    • Experience with Siemens Team Center or other PLM
Preferred Qualifications:
  • 5 years' experience in Battery Pack design for e-mobility applications with expert power electronic and EV systems and architecture knowledge
  • Understanding of cell chemistry (LTO, NMC, NCA, LFP), performance and testing
  • Background in modeling, simulation, and analysis (i.e., durability, thermal, electrical)
  • Understanding of electrical, thermal, and mechanical characteristics of cells, modules and/or packs (SOC, SOH, DOD life cycle etc.)
  • Background in prototype builds and component validation
  • Working experience in the design of injection molded engineering plastics, seals, machining, diecast aluminum, and stamped metal parts
  • Engineering Master's degree
  • Experience working for an OEM or Tier-1 supplier
  • Familiarity with Advanced product quality planning (APQP)
What you'll get:
  • Healthcare (Medical/Dental/Vision)
  • 401(k) Program w/ company match
  • Life Insurance and Disability
  • Paid Holidays
  • Vacation Time
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