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Lead Machinist

3 months ago

Glendale Heights, United States Element Materials Technology Full time

Element has a current opening for a Machinist II to join our growing team in Glendale Heights, IL.

In general the ideal candidate will be responsible for bringing the machine shop to the next level. That includes whatever it takes to become best in class. The expectation is that the candidate will have the experience to have gathered familiarity and knowledge of operational constraints for each type of machine technology and equipment (to include robotics and automation) and can combine with various Lean manufacturing techniques, production systems, use of Kaison tools etc., to increase efficiency and throughput, working with Quality.

While primarily keeping up with technologies, the ideal candidate would be expected to sit in with engineers and machinists to identify the best practice available in the machine shop to perform the required operations to create the desired outcome. The candidate will assist with machine setups, production set-ups, proactive maintenance scheduling, training, tooling/fixture design/purchase for the other departments and equipment programming. They should be familiar with GMP, GD&T and be able to troubleshoot issues with equipment and process due to their familiarity and ability to operate any piece of equipment in the shop (band saw, grinder, CNC or manual lathe, mill and drill). They will assist in the design and installation of engineered safety controls as dictated by processes, specifications, engineers, or operations and may be required to operate production machines.

Responsibilities:

  • Designs and performs machine sets-ups and machine programming to produce test specimens in according with consensus standards, customer specifications, internal procedures/guidance notes as well as other tools to ensure the safety, quality and effectiveness of all shop members
  • Select and program various machines to produce, develop and validate processes to prepare test specimens for testing as dictated by processes, customer specifications, operations manager, or engineers
  • Coordinates review of departmental maintenance requirements and recommendations, quality records and machine operations for indications of potential quality issues, troubleshoots problems and solves production issues with operators, including machine shop supervisor
  • Develops new processes, procedures and uses continuous improvement tools to improve efficiency, reduce costs and delivery of specimens to internal customers (departments) measuring with appropriate KPIs
  • Reviews internal systems and business processes for effectiveness, researches and considers new approaches, identifies develops, and deploys up to date, relevant technologies to the production of test specimens
  • Design, repair, rework fixtures for manufacturing and testing departments

Requirements:

  • General working knowledge of machine shop safety protocols and best practices for grinding, milling, turning and waterjet machine operation, manual and computer numeric controlled (CNC) machines and mechanical test equipment.
  • Ability to read and understand mechanical drawings/blueprints/cut sheets and apply concepts of basic algebra, geometry and GD&T.
  • Operational understanding of various mechanical concepts, techniques and technologies used to produce and test prototype/specimens in a time sensitive environment.
  • Depth of understanding related to machining concepts, measuring instruments e.g., calipers, micrometers, optical comparators, and dimensional measuring concepts.
  • Must be able to work with others with minimal supervision and seek out information as necessary to clarify technical requirements from the departmental supervisors/engineers, or Operations Manager.
  • Possesses the ability to assist departmental supervisor in mentoring and training individuals with less experience through effective communication of mechanical and machining process and technical data.
  • HS diploma, GED certificate or Vocational school equivalent highly desired and/or 5-7 years of experience.
  • CAD software knowledge and strong computer skills.
  • Exemplary emotional intelligence and communication skills.
  • Knowledge of quality management systems (Six Sigma, 5S and Lean Manufacturing, GD&T) and ISO-9001or equivalent quality system.

Physical Demands:

  • Frequency of required physical force: Moderate
  • Lifting requirements: lifting 50 lbs. on occasion
  • Ability to stand on feet for long periods of time
  • Ability to lift 50+lbs periodically