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Process Engineer

3 months ago

Kokomo, United States StarPlus Energy Full time
Job Description

STARPLUS ENERGY LLC is an electrifying joint venture between Samsung and Stellantis. With a focus on innovation and excellence, we deliver cutting-edge solutions that empower the automotive industry as we transition towards an electric future. As a member of our team, you will play a vital role in fostering our company's positive, diverse, and collaborative culture by helping us build and maintain a safe and effective One Team, One Mission organization. Join our vision of becoming the world's leading provider of energy solutions for e-mobility.

Job Summary

The Process Engineer is a key member of the manufacturing team, responsible for analyzing and optimizing productivity, yield, and Overall Equipment Efficiency (OEE) in a battery manufacturing environment. The role involves leading continuous improvement initiatives, implementing quality control measures, and collaborating with cross-functional teams to troubleshoot inefficiencies.

Responsibilities

Productivity and Efficiency Optimization:

  • Analyze and optimize productivity, yield, and Overall Equipment Efficiency (OEE) in manufacturing processes.
  • Lead Continuous Improvement (CI) and development activities to enhance product and process efficiency.
  • Implement lean manufacturing principles, 5S, and Kaizen projects to improve overall operations.
Defect Rate Monitoring and Continuous Improvement:
  • Utilize MES "Manufacturing Execution System", AQMS "Advanced Analytic Quality Management System", and Spotfire to analyze production and quality trends, recommending and implementing improvements for enhanced product sustainability.
  • Generate monthly, weekly, and daily reports to assist in defect and abnormality analysis.
  • Utilize 5Why's, 4W1H, 8D, and fishbone diagrams as root cause analysis tools
  • Generate mitigation plans and risk assessments while utilizing data driven counter-measures
  • Support the Quality Department with abnormalities and defect analysis reports within the production parts and processes.
  • Work with the Quality Department to identify risk ranges and interlock quantities
Quality Control and Safety:
  • Analyze safety and quality issues, recommending and implementing corrective actions.
  • Monitor and maintain Statistical Process Control (SPC) to ensure quality standards are met.
Acceptance Testing Protocols:
  • Develop and implement Factory Acceptance Test (FAT) and Site Acceptance Test (SAT) protocols to ensure equipment and processes meet specified requirements.
Standard Operating Procedures (SOP):
  • Create, maintain, and update various Standard Operating Procedures (SOP) to ensure operators have a comprehensive understanding of process changes.
  • Collaborate with other departments to ensure alignment and smooth production flow between processes.
Cross-Functional Collaboration:
  • Lead Cross-Functional Team (CFT) activities with Production and Maintenance teams to troubleshoot inefficiencies and optimize productivity.
  • Collaborate with other departments to ensure seamless coordination and communication for efficient production processes.
Meetings and Communication:
  • Prepare for and actively participate in meetings between cross-functional teams to discuss ongoing projects, challenges, and potential improvements.
Requirements

Education:
  • Bachelor degree in a technical field (required)
Experience
  • Possess experience in continuous improvement systems and a background in lean manufacturing principles.
  • Proven expertise in data analytics (Minitab, JMP, Spotfire)
  • High-volume manufacturing experience preferred
  • Demonstrated technical problem-solving ownership and proficiency
Required Skills
  • Exceptional organizational, written, and oral communication skills
  • Strong organizational and time management skills.
  • Outstanding interpersonal skills, adept at engaging with individuals at all organizational levels
  • Proficient in establishing impactful cross-functional relationships internally and externally
  • Complete proficiency in the Microsoft Office tool suite
  • Detail-oriented with the ability to manage multiple tasks simultaneously.
  • Ability to organize data and generate KPI reports
  • Understanding of different structured problem solving methods (Fishbone, DMAIC, 8D, PDCA, etc)
Preferred Skills/Qualifications
  • Lean Six Sigma Certified (Black belt/Green belt)
  • Complex process management capability
  • Ability to simplify and comprehend big data to drive actions and improvements
  • Familiarity with visual KPI dashboard tools and automation
Working Conditions Physical Requirements
  • Must be eligible to work in the United States
  • Travel may be required at times (domestic/international)
  • Working overtime, weekends, or holidays may be required at times
  • Ability to sit, walk and stand for long periods throughout the day
  • Ability to gown and wear appropriate PPE in dry room conditions on the manufacturing floor


Benefit Details

Our benefits include medical, dental, vision, and life insurance, short and long-term disability, PTO, 401K with company match, and tuition reimbursement.