Sr Tool Engineer

3 weeks ago

Grand Rapids, United States Master compliance Full time

Job Title - Sr Tool Engineer

Job Location - Grand Rapids, Michigan (Fully Onsite)

Type: W2 contract


Must Have: Minimum requirements:

Bachelors in engineering (Plastics, Mechanical, or Manufacturing Engineering preferred) and minimum of 4 years of experience
Master’s in engineering (Plastics, Mechanical or Manufacturing Engineering preferred) and minimum of 2 years of experience



Experience:

Assist in setting up robust injection molding processes on multi-cavity molds and insert
Experienced in the ability to partner and coordinate supplier qualification activities (PPAP, IQ, OQ, PQ, DOE, etc) to meet requirements of the application.
Proficient in generating qualification requirements and reports for injection molded
Understands limits / fits, tolerance stack up analysis. Highly experienced in Geometric Dimensional Tolerancing (GDT) and application for inspection setup and tolerancing allowances of molded components
Use and understanding of Statistical Tools (Design of Experiments, Measurement System Analysis/Gage R&R, Process Capability and Statistical Process Control)
Experience leader of cross functional teams including R&D, Marketing, Manufacturing, Regulatory, Quality, Sourcing and Supply Chain through qualification processes
Develop and maintain strong working relationship with functional groups (R&D, ME, Quality Operations, Supply Chain and Regulatory)
History of mentoring team members.



Skill & Abilities:

Strong organizational skills
Analytical problem solving
Demonstrated initiative and innovation
Ability to transfer the technical knowledge to manufacturing operations
Review/prepare test protocols and reports in order to qualify part and product changes
Work remotely across time zones
Collaborate cross functionally with team members (i.e. R&D, Regulatory, Suppliers/Contract Manufacturers, Marketing, Biocompatibility, and Operations).



Nice to Have:

Experience with contract manufacturers
Solid understanding of Plastic Part Design / Injection Molding Guidelines
Knowledgeable in the use of 3D CAD packages & Data Analysis software
Understanding of Mold Flow analysis
Rheology knowledge of both Crystalline & Amorphous plastics resin (examples include polycarbonate, acrylic, PVC, Nylon and Co-polyesters)
Use of Society of Plastics Industry Standards (SPI) for mold build classification and texture/surface appearance recognition
PPAP and Agile MAP experience is a plus.

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