Sr Tool Engineer

4 weeks ago

Grand Rapids, United States MasterCompliance LLC Full time

Job Title - Sr Tool Engineer

Job Location - Grand Rapids, Michigan (Fully Onsite)

Type: W2 contract

Must Have: Minimum requirements:

Bachelors in engineering (Plastics, Mechanical, or Manufacturing Engineering preferred) and minimum of 4 years of experience

Masters in engineering (Plastics, Mechanical or Manufacturing Engineering preferred) and minimum of 2 years of experience

Experience:

Assist in setting up robust injection molding processes on multi-cavity molds and insert

Experienced in the ability to partner and coordinate supplier qualification activities (PPAP, IQ, OQ, PQ, DOE, etc) to meet requirements of the application.

Proficient in generating qualification requirements and reports for injection molded

Understands limits / fits, tolerance stack up analysis. Highly experienced in Geometric Dimensional Tolerancing (GDT) and application for inspection setup and tolerancing allowances of molded components

Use and understanding of Statistical Tools (Design of Experiments, Measurement System Analysis/Gage R&R, Process Capability and Statistical Process Control)

Experience leader of cross functional teams including R&D, Marketing, Manufacturing, Regulatory, Quality, Sourcing and Supply Chain through qualification processes

Develop and maintain strong working relationship with functional groups (R&D, ME, Quality Operations, Supply Chain and Regulatory)

History of mentoring team members.

Skill & Abilities:

Strong organizational skills

Analytical problem solving

Demonstrated initiative and innovation

Ability to transfer the technical knowledge to manufacturing operations

Review/prepare test protocols and reports in order to qualify part and product changes

Work remotely across time zones

Collaborate cross functionally with team members (i.e. R&D, Regulatory, Suppliers/Contract Manufacturers, Marketing, Biocompatibility, and Operations).

Nice to Have:

Experience with contract manufacturers

Solid understanding of Plastic Part Design / Injection Molding Guidelines

Knowledgeable in the use of 3D CAD packages & Data Analysis software

Understanding of Mold Flow analysis

Rheology knowledge of both Crystalline & Amorphous plastics resin (examples include polycarbonate, acrylic, PVC, Nylon and Co-polyesters)

Use of Society of Plastics Industry Standards (SPI) for mold build classification and texture/surface appearance recognition

PPAP and Agile MAP experience is a plus.

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