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MMM41 Process Engineer

2 months ago

Jacksonville, United States FPC of Decatur Full time

Position: Process Engineer

Reports To: Production Manager

Salary Range: $85K-$105K DOE





Position Overview:

The Process Engineer is a member of the operational management team that is focused on the performance of the manufacturing process with respect to safety, quality, volume and cost. The Process Engineer is orientated toward continuous improvement through process optimization and innovation. The Process Engineer is expected to demonstrate shop floor leadership while enhancing the professional image of the operational management team through appropriate actions and communication. This position reports directly to the Plant Superintendent.



Key Responsibilities:

Drive continuous improvement, identify improvement opportunities, cost savings, quality improvements, productivity, and reliability
Analyze production downtime and recommend/implement actions
Analyze work tasks and develop Standard Operating Procedures, and Visual Work Instructions
Develop systems to measure and categorize waste and seconds
Implement process improvements to reduce the production of waste and seconds
Design industrial trials and present proposals to the operational team for approval
Drive progress through a rigorous approach to process standardization by reviewing the process and identifying process parameters that can be locked in place to reduce process variability
Develop, monitor and execute project plans (Project Management)
Ensure site compliance with corporate process standards
All other duties as assigned



Daily

Perform daily tour of the Production line. Focus on Process Stability, Statistical Process Control (SPC), sheet profile and Bill of Materials (BOM)
Review color changes from previous day and look for opportunities to improve production quality
Review daily downtime
Attend Daily Morning Meetings (DMM)



Weekly

Trend the progress in reducing seconds
Create Summary Report on daily tour of the Production line and report and gaps



Quarterly

Prepare report detailing top issues generated from efficiency loss for previous month
Partner with the Purchasing Agent on Plant inventory process
Assist with reporting and participate in plant monthly and quarterly Balanced Scorecard (BSC) reviews



Yearly

Participate in Plant internal Process audit



Occasional

Lead process improvement teams
Conduct problem solving exercises
Lead Plant tours
Assist with investigation of customer complaints
Back up Production Supervisor from time to time



Qualifications:

Recent graduates are invited to apply.
Bachelor's degree in Chemical, Mechanical or Industrial Engineering
Project implementation skills from initial stages to completion
Proven track record of successful projects on schedule and within budget
Experience with continuous improvement initiatives including Lean Manufacturing
Six Sigma certification preferred
5S knowledge and implementation preferred
Has solid understanding or Risk Management
Excellent Organizational and Communication skills
Effective planning, prioritizing and time management skills
Structured problem-solving skills
Excellent with math
Strong statistical analysis skills
Ability to mentor/coach Plant Co-Op students
Excellent team player
Demonstrate the company’s core values and leadership behaviors
Proficient in MS Project, Word, Excel, Access, PowerPoint, Outlook, AutoCAD/Inventor
Ability to speak, read and write in English