Controls Engineer

1 month ago

Fort Wayne, United States Ellison Bakery LLC Full time
About Us:
Founded in 1945, Ellison Bakery is a leading industrial bakery located in Fort Wayne, Indiana. Ellison produces cookies, snack bars, crunch and inclusion, and other products for the industrial market, foodservice industry, and retail and private label space.

Ellison Bakery credits ongoing growth to the commitment of its employees to excellence in all phases of the operation. It is Ellison Bakery’s belief that the only way to make the very best cookies is to hire the very best employees. It is their strategy to do just that and to let the employees apply the very best baking processes to the very best ingredients. Since only the best can make the best, Ellison Bakery prides itself on its most important asset, the employees. We need dependable and self-motivated people to be a part of our team and help get our product to our customers.

Our Breaker Line Packers are responsible for breaking other Line Packers.

Benefits at Ellison Bakery:
  • Health, Vision Dental. (after a period of time)
  • 401K Match 50% up to your 6% contribution
  • Life Insurance
  • Personal Days Off
  • Paid Vacation Time
  • Employee Assistance Program
  • Ellison Uniform Shirts
 Purpose:
As a Controls Engineer, you will apply standard engineering techniques to design, develop, and maintain instrumentation and control systems for optimization for production. Your role will involve troubleshooting and problem-solving equipment issues, installing new equipment, conducting routine maintenance and ensuring the efficiency and reliability of these systems, contributing to the smooth operation of various processes and technologies. 

Job Responsibilities:
  • Automate manufacturing or similar processes through the use of instrumentation or controls systems 
  • Develop new and modify existing PLC or HMI applications, interfaces or embedded controls 
  • Accurately complete all necessary document specifications and operating procedures
  • Trouble shooting, installation, maintenance and repair on designated equipment 
  • Assist at all times with keeping the production lines running as a first priority
  • Inspecting equipment and conducting routine and preventative  maintenance
  • Responsible for controls engineering & electrical support, controls modifications and continuous improvement of production processes
  • Provide technical support and direction to maintenance and other technical employees within the organization; maintain regular contact with partners outside of direct work group
  • Evaluate or monitor expenditures for processes and/or equipment 
  • Lead activities related to TIP (Throughput Improvement Process) 
  • Design Tests to efficiently find opportunities for design improvements
  • Stay on top of industry trends, technologies, and standard methodologies 
  • Identify and document system vulnerabilities and craft mitigation action plans; track corrective actions 
  • Recognize waste and recommends initiatives for elimination or reduction 
  • Maintaining daily communication with vendors to ensure resolution and proper follow up
  • Maintaining tools and test equipment and ensuring they are properly calibrated
  • Collaborating with management on equipment modifications and working with vendors to ensure proper operation
  • Removing old equipment and installing new machines 
  •  Providing technical support and training on new equipment
  •  Responding to internal customer call outs  

Follow all: 
  • Company policies
  • Good manufacturing practices (GMP’s)
  • Food safety management system policies and procedures
  • Sanitation procedures
  • Food safety management system policies and procedures to protect the Brand through providing extraordinary value through food safety and product quality
  • Safety policies and procedures  

Other:
Please note this job description is not designed to cover or contain a comprehensive listing of activities, duties, or responsibilities that are required of the employee for this job. Duties, responsibilities, and activities may change at any time with or without notice 
 
Equipment Used:
  • Calipers
  • Calculators
  • Multimeters 
  • Thermal imaging equipment
  • Laser alignment equipment 
  • Computer 
 
Hours:
  • Morning, afternoon, and evening shifts 
  • Overtime and weekends may be required 
 
 Ellison Core Competencies:
The following Leadership Behaviors are important to the success of the organization.   
  • Collaboration                            
  • Develops Others   
  • Customer Focus                                                                   
  •  Drive for Results                                                      
  • Motivating Others                                                                   
  • Integrity & Trust                                                       
  • Peer Relationships

Skills/Work Experience Needed: 
  • Bachelor’s degree in Mechanical or Electrical Engineering preferred 
  • Proficiency with PLC programming - Rockwell Software and Allen Bradley drives
  • Experience with AutoCAD or SolidWorks a plus
  • Must be knowledgeable of and be capable of working on various food manufacturing equipment
  • Proven work experience as a Controls Engineer 
  • Knowledge of EPA and OSHA guidelines 
  • Ability to fabricate, maintain and work with bakery equipment (ovens, mixers, conveyers, high speed, wrappers, etc.)
  • Advanced knowledge of mechanical, electrical, plumbing, and heating systems 
  • Ability to read system schematics, blueprints and specifications
  • Advanced troubleshooting skills
  • Understanding of safety and equipment procedures 
  • Experience interfacing with both internal team members and external customers as part of a solution based service process
  • Proficient level of computer skills including MS Word, PowerPoint, Excel and Outlook
  • Excellent analytical, interpersonal and communication skills with the ability to communicate complex technical issues in an easy to understand manner.
  • Resourceful, with the ability to work independently 
  • Strong time management skills
  • Decision-making, problem resolution and creative thinking skills 
  • Attention to detail 
  • Ethical and trustworthy  

Work Environment:  
  • Production area can vary in temperature either be cool or warm depending on the season and possibly humid in the summer months 
  • Concrete floors are slippery, especially when wet
  • Intact senses of sight, with corrective lenses are necessary 
  • The work environment and physical demands described below may be representative of those required by an employee to perform the essential functions of the job with or without reasonable accommodations

Ellison Bakery is an Equal Opportunity Employer. Ellison Bakery does not discriminate based on race, religion, color, sex, gender identity, sexual orientation, age, non-disqualifying physical or mental disability, national origin, veteran status, or any other basis covered by appropriate law. All employment is decided based on qualifications, merit, and business needs.

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