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Advanced Manufacturing Engineer

3 months ago

Woburn, United States Tecomet, Inc. Full time
Job DescriptionJob Description

Advanced Manufacturing Engineer - Forge

The Advanced Manufacturing Engineer - Forge will lead and support forging process development for medical device products across the company. Manage technical aspects of new programs and products for a successful launch as measured by key indicators including safety, profit / margin, scrap, quality, and manufacturing efficiency.

The role requires the above to be accomplished within Tecomet’s principles of continuous improvement, customer driven innovation and a win first culture, while meeting company financial and other performance metrics.

Essential Duties and Responsibilities:

  • Design forge process for medical device products.
  • Calculate die cavity volumes for thermal expansion, finish, and dimensional values.
  • Work with design team on development of dies/tools.
  • Provide support to forge personal during development and production of all forge product.
  • Review and maintain all metallurgical data received from testing vendors.
  • Improve current product for cost reduction and reduce forge defects.
  • Lead in the development of forge process related technical aspects of new programs (NPI) and projects for a successful launch, aligning with internal APQP processes while driving to meet key indicators including lead-time, safety, margin, scrap, quality, and manufacturing efficiency.
  • Support legacy product lines to maintain targeted quality, delivery, and financial performance metrics.
  • Assist on furnace surveys and calibration/ validation requirements.
  • Drive and support engineering change order (ECO) and process change.
  • Support CAPA root cause analysis activities, as needed.
  • Support Quote & Cost Modeling development activities regarding forge processes.
  • Lead solutions with interdepartmental cooperation on forge manufacturing issues.
  • Follow established company/department rules and regulations and maintain quality standard.
  • Support strategic manufacturing process developments through Strategic Deployment and Lean Daily Management, activities.
  • Perform other duties or special projects as required or as assigned by engineering manager.

Qualification Requirements

Educational/Training Requirement:

  • Bachelor’s degree in one of the following disciplines is required: Forge Engineering, Mechanical Engineering, Materials Science Engineering, Manufacturing Engineering, Industrial Engineering or Chemical Engineering.
  • A Minimum of 5 years of experience directly supporting forging process development and operations.

Knowledge, Skills, and Abilities:

  • Excellent communication and interpersonal skills.
  • Ability to work independently and as a team member.
  • Strong knowledge and understanding of GD&T principles.
  • Advanced knowledge and strong experience with near-net shaped forging processes.
  • Knowledge of specialty alloys, e.g., Titanium, Stainless Steel, Cobalt Chrome, and others.
  • Knowledge of forging raw material preparation processes.
  • Knowledge of forging preform processes including drawing, bending, glass-coating, etc.
  • Knowledge of blasting and scale removal processes e.g., acid-etch.
  • Experience with Hot Forming forging processes, preferred.
  • Experience with manufacturing automation in a forging environment, preferred.
  • Knowledge of inspection equipment and use.
  • Knowledge of CAD Software e.g., Siemens NX (Unigraphics, SOLIDWORKS, or similar).
  • Knowledge of Deform software or similar.
  • Knowledge of Lean Manufacturing Principles.
  • Familiarity with Gage R&R capability studies, SPC, FMEA, or Six Sigma.

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