TWO Reliability Engineers

2 weeks ago

Carrollton, United States DBA Web Technologies Full time
TWO Reliability Engineers (Root Cause Analysis, Planning Maintenance, Defects & Issues, Preventive Maintenance, Predictive Maintenance) in Carrolton, GA
4 Years of experience
POSITION: TWO Reliability Engineers (Root Cause Analysis, Planning Maintenance, Defects & Issues, Preventive Maintenance, Predictive Maintenance)
DURATION: Full-Time Position
LOCATION: Carrolton, GA (Onsite Position – NO Remote)
SALARY: Excellent compensation with benefits + 401K + relocation
SKILLS: Reliability Engineer, Root Cause Analysis, Predictive Maintenance Technology, Planning & Scheduling Maintenance, Identifying Defects & Issues, Preventive Maintenance (PM), Predictive Maintenance (PdM), MTTR (Mean Time to Repair) and MTBF (Mean Time Between Failure)DESCRIPTION:

 Must-Haves:

  • MUST HAVE RELIABILITY ENGINEERING EXPERINCE and an ENGINEERING DEGREE
  • 4 years' experience with Reliability Engineering. Also, problem solving using root cause analysis. Must be able to explain.
  • 4 years' experience with any type of predictive maintenance technology. Must be able to explain.
  • 4 years' experience in planning & scheduling maintenance work
  • 4 years' experience examining defects and issues identified during Preventive Maintenance (PM), Predictive Maintenance(PdM)

Nice-To-Haves:

  • Good communication skills
  • A strong team player

 JOB DESCRIPTION:

The Reliability Engineer champions the implementation of reliability best practices. This role will also evaluate new best-known methods and technologies to continuously improve equipment reliability.

Key aspects of this position include:

  • Working with various plant teams and areas to identify, evaluate, and implement reliability improvement opportunities through changes to operating and maintenance procedures, and equipment upgrades.
  • Analyzing equipment history to identify reliability improvement opportunities.
  • Deploying root cause analysis methods and tools on problems or failures that have resulted in consequential impacts related to machine downtime and / or maintenance expense.
  • Participating in new equipment selection and deployment processes to ensure reliability and maintainability principles are included in the design and implementation activities.
  • Supporting the Autonomous Maintenance process by contributing to the design and selection of operator inspections and tasks to sustain equipment condition and performance.

Promoting the following reliability strategies:

  • Planned corrective maintenance is more effective than reactive maintenance.
  • Time based preventive maintenance is more effective than plan corrective maintenance.
  • Condition based (predictive) maintenance is more effective than time based preventive maintenance.
  • Prevention of maintenance is the best comprehensive maintenance strategy.
  • Participating in audits to measure and validate progression and performance in the reliability journey.
  • Utilizing Reliability Centered Maintenance (RCM) principles to optimize the equipment maintenance strategy.
  • Serving as a subject matter expert of the Computerized Maintenance Management System (CMMS) and assist in end user training efforts to ensure master and transactional data integrity and accuracy. 

ROLE and RESPONSIBILITIES:

  • Serves as the facility RCA process champion and participates in failure analyses to identify corrective actions to eliminate failure modes or reduce the consequence of failure.  
  • Interacts with reliability engineers at other plants to share findings from failure analyses along with solutions to problems identified.   
  • Monitors equipment MTTR (Mean Time To Repair) and MTBF (Mean Time Between Failure) performance to identify reliability improvement opportunities. 
  • Examines defects and issues identified during Preventive Maintenance (PM), Predictive Maintenance (PdM) activity and utilizes this information for PM optimization. 
  • Participates in new and modified equipment design and installations.   
  • Assists in spare part reviews to ensure adequate stocking levels as determined by consumption due to normal wear and failure frequency.  
  • Identifies risks of obsolescence and proposes mitigation strategies. 
  • Introduces tools and techniques in performing preventive and predictive maintenance activity and prescribes frequency of activity through CMMS maintenance plans.  
  • Provides training and support of precision maintenance processes such as alignment and balancing. 
  • Develops a world class lubrication program and monitors performance and execution.  
  • Supports autonomous activities and provides skills training to operations team members.  
  • Drives proactivity performance through supervision of planners and participation in scheduling activities with planners and coordinators.   
  • Ensures CMMS users have been trained in system utilization, and audits activity to sustain system integrity.   
  • Serves as a SAP PM subject matter expert for the plant.  

KNOWLEDGE AND EXPERIENCE:

  • Candidate must be a degreed engineer with a minimum of 5 years of experience working in a manufacturing environment with focus on reliability and maintainability.
  • The Reliability Engineer must possess a thorough knowledge of methodologies including Failure Modes and Effects Criticality Analysis (FMECA), Root Cause Analysis (RCA), Reliability Centered Maintenance (RCM), and Total Productive Maintenance (TPM).
  • Must be able to train others on reliability activities while also capable of facilitating analyses that utilize reliability methodologies.
  • The Reliability Engineer must also be familiar with common condition based, predictive technologies such as vibration, thermal, ultrasonic, oil and circuit analyses.

LEADERSHIP AND TECHNICAL COMPETENCIES REQURIED:

  • Functional/Technical Skills
  • Problem Solving
  • Decision Quality
  • Total Work Systems
  • Drive for Results
  • Motivating Others
  • Building Effective Teams

 ADDITIONAL INFORMATION:

Performance Measures and Indicators utilized to measure the effectiveness:

  • Equipment Reliability – Mean Time Between Failure (MTBF)
  • Equipment Maintainability – Mean Time to Repair (MTTR)
  • RCA investigations and corrective actions completed
  • Cost avoidance through effective PM / PdM inspections
  • PM Compliance and Yield

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