Controls Engineer

2 months ago


Dayton, United States Brightwing Full time

Key Responsibilities:

Manage and direct the design and implementation of the control systems portion (electrical, pneumatic, hydraulic, computers, and communications) of new and ongoing assembly machine projects – while possessing full understanding of the mechanical assembly components that are part of the assembly process.

  • Work closely with the system engineering staff of machine suppliers during machine design, build, debug, and qualification (both Controls and Mechanical interface ).
  • Provide on-site controls & functional-applications support at the facility during installation, startup, and final qualification of the machine(s).
  • Provide support for transferring machine documentation to on-site CE & ME staff.
  • Provide Assembly system support on new machine installations and machine modifications in global facilities. (can map controller logic for machine controls ).


Required Skills & Qualifications:

  • 5+ years of experience designing, programming, installing, and commissioning of machine control systems;
  • Experience includes assembly, welding, torquing, CNCs, leak testing, and other machines that include PLCs, HMIs, servo motion control, test instrumentation control, and communications.
  • Experience with full Auto-Assembly station integration, including function of and application of mechanical devices within the production process
  • Experience developing Estimates and Writing Specifications for new processes and equipment.
  • Bachelor of Science degree, preferred focus in Electrical or Controls Engineering.
  • Experience with industrial machine control, especially Rockwell Automation & Siemens PLC and HMI hardware and software.
  • Experience with AutoCAD to map and update electrical schematics.
  • Familiar with SolidWorks and how to manipulate models.
  • Familiarity with engineering standards, including the application of Safety circuits, NFPA 70 (NEC), NFPA 79, Machine Safety, OSHA 1910, Industrial Pneumatics & Hydraulics standards, Risk assessments, etc. is required.
  • High level of interpersonal and communication skills, able to participate on project team and interface effectively with global team members.


Preferred Skills & Qualifications:

  • For HMI interfaces; experience with Rockwell and Siemens (latest versions) - is a plus.
  • Knowledge of SCADA software knowledge ( NI LabVIEW, Wonderware, Rockwell RS View)
  • High level of interpersonal and communication skills, able to participate on project team and interface effectively with global team members.
  • Knowledge of Device Bus communications such as TCP/IP, Ethernet/IP, DeviceNet, Profinet, Profibus, TCP/IP, Ethernet/IP, DeviceNet
  • Experience with ISO/APQP documentation such as PFD, PFMEA, PCP, OWI and GP12 is a plus.
  • Knowledge of Industry 4.0 solutions such as SCADA, MES or MOM systems is a plus.


Required Travel:


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