Thermal Systems Engineer

3 weeks ago


Lake Forest, United States Insight Global Full time

Essential Duties & Responsibilities:

  • Design and develop thermal components such as thermal interfaces for active thermal control.
  • Conduct thermal analysis to evaluate the performance of thermal components.
  • Collaborate with design and development teams to integrate thermal solutions into product designs.
  • Perform thermal testing and validation of thermal components to ensure they meet design specifications and performance requirements.
  • Optimize thermal designs to improve efficiency, reduce costs, and enhance product performance.
  • Develop and maintain detailed documentation of thermal component designs, analysis, and testing results.
  • Stay updated with the latest advancements in thermal management technologies and methodologies.
  • Ensure compliance with industry standards and regulations related to thermal component design and performance.
  • Work as part of a team that includes procurement, manufacturing, quality assurance and technical support organizations to establish functional specifications for components and to select vendors/suppliers for purchased parts, materials, and assemblies.
  • Provide hands on support during product installation and commissioning at customer sites. Provide guidance to field service team.
  • Identify the risk areas and optimization opportunities.
  • Act as customer contact on selective technical matters.
  • Perform hands-on evaluation of prototype system build/sub-assembly build /thorough product performance assessment.
  • All other duties and tasks that may be required.



equirements, Education & Skills:

  • Requires a BS in Mechanical/Thermal/Physics. Master’s degree preferred.
  • Ideal candidates have 5+ years of experience, preferably in a high-technology environment.
  • Previous work experience as a thermal design engineer or test engineer or product support engineer.
  • Good problem-solving skills.
  • Expertise in conduction and convection based Thermal systems.
  • Experience in chiller and heat exchangers is a plus.
  • Experience in electronic packaging, testing, and integrating thermal systems into automated handling is also preferred.
  • Experience working in cross-functional teams that build complex test systems comprised of motion control hardware, electrical and software components is a plus.
  • Expertise with burn in ovens and active thermal control solutions for automotive grade or military grade devices is a plus.
  • Experience in working with heaters, Peltiers, heatsinks, sockets, two phase cooling, cryogenics, system design for condensation abatement, airflow uniformity are desired.
  • 3D design experience and knowledge of SolidWorks is a plus.
  • Ability to travel to customer sites as required (domestically & internationally) – approximately 20%.
  • Must have strong analysis & synthesis capabilities.
  • This is an on-site role at our Lake Forest, CA site.

Additional Skills Preferred (but not required):

  • Experience with utilizing thermal modeling and analysis tools (e.g., Solidworks Flow, Ansys Icepak, etc.)
  • Experience with the design, certification and deployment of semiconductor capital equipment is desired.



80K - 130K



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