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Automation Engineer
3 months ago
The Automation Engineer will be responsible for implementing automation solutions for injection molding processes, troubleshooting secondary operations, and developing and executing assembly processes and equipment.
Key Responsibilities:
- Implement automation solutions on the molding floor (such as cobots, pickers, and conveyors) to lower costs and enhance operational efficiency.
- Lead the design, installation, and programming of robotic work cells from initial concept through post-production.
- Troubleshoot secondary operations (like pad printing, laser engraving, and sonic welding).
- Provide consulting during the estimating phase for assembly and automation opportunities, and then implement the approved processes in manufacturing.
- Communicate effectively with end-users and maintain a strong customer focus.
- Oversee the development of in-house robotic integration projects, whether for new initiatives or ongoing improvements.
- Present and adjust concepts to ensure team understanding and approval.
- Collaborate with external vendors to determine required parts and project budgets.
- Maintain documentation on drawings, bills of material, budget tracking, safety, and program changes.
- Implement safety circuits, machine interfaces, and peripheral controls.
- Serve as a liaison with external integrators and vendors for special projects.
- Train and mentor production technicians and maintenance staff on troubleshooting and documentation.
- Assist with inspections, projects, or modifications at other facilities as needed.
- Other duties may be assigned as necessary by management.
Qualifications:
- Bachelor's degree in Engineering or a related technical field, or equivalent experience.
- Strong knowledge in hardware architecture, benchmarking, design, and network engineering.
- Familiarity with infrastructure technology and basic programming languages (e.g., Java, PERL, Python).
- Ability to work independently with minimal supervision.
- Proficiency in Microsoft Office (Word, Excel, PowerPoint, Project).
- Strong electrical and mechanical skills with a logical and analytical approach.
- Creative problem-solving skills and commitment to continuous improvement.
- Excellent communication and listening skills.
- Strong organizational abilities and self-motivation.
- Outstanding customer service skills.
- Commitment to ongoing learning and development.
- Experience with high-level robotic programming for Motoman robots (XRC, NX100, DX100 controllers).
- Proficiency in ladder logic programming for Allen-Bradley PLCs.
- Understanding of HMI operation and basic programming.
- Experience with vision systems for part inspection (e.g., Keyence, Cognex, Dalsa).
- Knowledge of safety controllers, PLCs, and safety interlocks.
- Ability to use AutoCAD / AutoCAD LT for electrical prints and cell layouts.
- Experience with 3D CAD (Solid Edge) for designing tools and fixtures.
- Adherence to current robotic industry safety standards and guidelines.