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Quality Engineer

3 months ago

Birmingham, United States Ingenics Corporation USA Full time

Under general supervision, the Parts Quality Engineer is responsible for investigating, analyzing and correcting issues with supplier parts through collaborative efforts with business partners within the company and suppliers to ensure the incoming quality and functionality of parts.


Responsibilities

Coordinate, align and report on activities for Model Year and Running Change Measures.

This includes the following:

Align with the Supplier Quality Engineer (MP) on boundary samples, reviewing trial parts and providing line support, and reporting part readiness for launch to the MP team.

Lead corrective action and root cause analysis using problem solving methods and continuous improvement techniques.

Support Production Operations regarding supplier related issues, process improvements, and cross-functional activities to achieve quality, safety and production goals.

Coordinate part sorting activities utilizing 3rd party to include in-house, yard and sequencing areas.

Coordinate and initiate containment activities in-house and feedback to Supplier Quality and Supplier(s).

Initiate supplier notification and initial problem solving documentation.

Communicate and coordinate part quality and data information between supplier plants.

Coordinate and manage part campaigns for retrofit/rework.

Coordinate engine/transmission activities related to quality with German engine plant colleagues and suppliers

Coordinate repair activities for engine/transmission with the supplier and the manufacturing plants

Maintain spare/repair part inventory for engines and transmissions

Coordinate all repair procedures and methods in alignment with the engine/transmission plants and repair technicians

Qualifications


This position requires a Bachelor's degree in: Mechanical Engineering, Electrical Engineering

Or related area or the equivalent combination of education and experience in the related drivetrain field and network

Co-Op/internship and/or up to 2 years professional experience in the following area: Quality Engineering function within an engine/transmission manufacturing environment

Microsoft Office applications (Word, Excel, Power Point, etc)

Experience in using hand held measurement tools (i.e. calipers, micrometers, etc)

GD&T and SPC analysis understanding

Ability to enforce the basic requirements of a quality system within an automotive manufacturing environment i.e. APQP steps, control plan validation, PFMEA reviews, audits

Working knowledge of specific manufacturing processes i.e. chassis drive train components including manufacturing experience in welding, stamping, injection/blow molding, casting and machining. Knowledge of power train components including brake, suspension, exhaust, steering, HVAC, engine and transmission systems. Knowledge of engine and transmission internal components and the troubleshooting thereof.

Strong problem solving skills using established methodologies including 8D, 5-WHY, DOE, RedX, Six Sigma, etc.