Senior Maintenance Technician

16 hours ago

Elko New Market, United States Niagara Bottling Full time
  • The Sr. Maintenance Technician ensures equipment uptime through timely, in-depth troubleshooting
  • and repair of all equipment failures. The Sr. Maintenance Technician shares knowledge of all production
  • equipment to maintenance team and Operators. The Sr. Maintenance Technician acts as a subject
  • matter expert on behalf of the plant in at least one of the following equipment areas: injection molders,
  • blow molders, fillers/cappers, labelers, case packers, conveyors, palletizers and/or stretch wrappers. The
  • Sr. Maintenance Technician performs troubleshooting and repair of facilities and auxiliary equipment
  • such as chillers, air compressors, Reverse Osmosis, other water filtration equipment and general
  • maintenance of the plant. Sr. Maintenance Technician works directly with Maintenance Technicians,
  • machine Operators, Supervisors, and Managers to resolve mechanical issues. The Sr. Maintenance
  • Technician develops and implements best practices aligned with Niagara’s maintenance strategies.
  • Through the use of preventative and predictive maintenance processes, the Sr. Maintenance Technician
  • champions continuous improvement efforts and assists with training in their designated focus areas.


  • Essential Functions
  • Adhere to and enforce highest standards in safety and good manufacturing practices plant-wide
  • • Train and lead Operators, Mechanics and Supervisors on technical procedures related to high-speed
  • bottle manufacturing and packaging
  • • Work directly with plant leadership to develop and execute projects involving continuous improvement, upgrades, and the resolution of re-occurring problems
  • • Rapid identification of machine problems to minimize equipment downtime with root cause
  • analysis conducted to prevent re-occurrence
  • • Partner with other Sr. Maintenance Technician to resolve cross-functional problems
  • • Use of available software systems to analyze and identify issues to drive throughput
  • performance
  • • Define requirements and lead overhaul efforts to rebuild equipment to like-new status during
  • planned downtime
  • • Transfer knowledge to Niagara team members to develop operating and troubleshooting
  • procedures in the following areas of bottling production specialization:
  • o Blow molding, inclusive of PET processing, machine set-up, mold changes, and quality
  • inspection systems
  • o Filling/capping, beverage processing methods, cap feeding systems with light closures,
  • vision inspections systems and laser date coders, quality/sanitation standards, and conveying systems
  • o Labeling technology, roll-fed and/or cut and stack, machine set-up, hot melt gluing systems,
  • and conveying systems
  • o Dry-end packaging including case packers, case conveyors, conventional and robotic
  • palletizers, and stretch wrappers. Machine set-up required for all pack size changes
  • o Common OEM’s for production equipment: Krones, Sidel, KHS, Sacmi, Tech Long
  • • Transfer knowledge to Niagara team members to develop operating and troubleshooting procedures in the following areas of injection technology:
  • o Husky injection molding machines consisting of hydraulic, pneumatic, and electromechanical
  • systems
  • o Auxiliary systems including resin handling/blending, resin drying, dehumidification, vision
  • inspection, conveying, and cooling systems
  • o Mold systems, internal hot runner and cold half maintenance, identification of component
  • wear and troubleshooting through detailed inspection of produced products
  • o Plastic processing at high speeds while maintaining tight part tolerances and acceptable
  • levels of acetaldehyde (AA)
  • Create SOP’s for troubleshooting machines, and upload them to BDA system; responsibility for machine reliability and meantime before failure
  • • Regular and predictable attendance, as well as required on-call availability, are essential
  • functions of the job to ensure equipment and facility up-time
  • • Please note this job description is not designed to contain a comprehensive list of activities,
  • duties or responsibilities that are required of the employee for this job. Duties, responsibilities
  • and activities may change at any time with or without prior notice.
  • Qualifications
  • Minimum Qualifications:
  • 6 Years – Experience in a maintenance manufacturing environment
  • 6 Years – Experience in Position
  • 4 Years – Experience managing people/projects
  • *experience may include a combination of work experience and education
  • Demonstrated ability to communicate effectively and resolve issues across multiple departments and levels of the organization
  • Experience with Microsoft Word, Excel, and Outlook
  • Effective communication of issues and solutions to cross-functional team members
  • Ability to read and interpret schematics: electrical, hydraulic, and pneumatic
  • Skilled in the use of shop equipment such as hydraulic and mechanical presses, bench grinder, drill press, mill and lathe, and assorted power tools
  • Proficient skills with precision measuring equipment, such as calipers, dial indicators, bore gauges, and depth gauges
  • Willingness to be a technical leader and trainer within a specific area of plant or machine center
  • Preferred Qualifications:
  • 10+ Years– Experience in a maintenance manufacturing environment
  • 10+ Years – Experience working in Position
  • 6 Years – Experience managing people/projects
  • *experience may include a combination of work experience and education
  • 4 years of experience in one of the following fields: blow molding, injection molding,
  • packaging, or beverage
  • 4 years of experience with Krones, Husky, Sidel, or other packaging or bottling equipment
  • 1 year of experience leading and developing others on the functionality and repair of equipment
  • 2 years of experience creating process improvements or continuous improvement initiatives
  • Skilled in fabrication capabilities such as cutting and welding (mig, tig or stick)
  • Skilled working with electrical systems including 480VAC & 24VDC power
  • Ability to read and interpret schematics for process and instrumentation diagrams
  • Skilled in the repair of variable frequency drives, servo motors and controllers, communication systems (asi-bus, can-bus, profi-bus, ethernet), PLC input/output cards, and safety modules

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